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Table of Contents
Related Manuals for Dynaset HG 1
Summary of Contents for Dynaset HG 1
- Page 1 HG 2 HG 3,7 HG 6 HG 9 HG 12 HG15,1 HG 20,1 HG 30,1 HG 60 HG 4,1 HG 6,5 HG 10 HG 12,1 HG 18 HG 25 HG 40 HG 70 Download PDF version from www.Dynaset.com/manuals Keycode: AGDB3F...
- Page 3 Please visit on our website and social media channels for the latest news and updates. www.dynaset.com info@dynaset.com www.facebook.com/dynaset www.youtube.com/dynasetoy www.twitter.com/Dynaset_ofcl www.instagram.com/dynaset_official Subscribe to our newsletter. Follow the QR code! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 4: Table Of Contents
4.2. INSTALLING A DYNASET HYDRAULIC PRODUCT 4.2.1. PLACING A DYNASET HYDRAULIC PRODUCT 4.2.2. INSTALLING DYNASET VALVES 4.2.3. CONNECTING HYDRAULIC HOSES 4.2.4. HYDRAULIC FLUIDS Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 5 6.3. CLEANING THE HG 6.4. TEST SAFETY DEVICES 6.5. OUTPUT FREQUENCY ADJUSTING 6.6. TROUBLESHOOTING MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 6 Picture 38: Adjusting the RMP-cartridge ........................51 Picture 39: Adjusting the RPM-cartridge without installation valve 1 ................52 Picture 40: Adjusting the RPM-cartridge without installation valve 2 ................53 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 7: General
7. Products ingress protection (IP) class. 8. Nominal hydraulic flow. Theoretical hydraulic flow of the base machine needed to operate the product. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 8: Type Plate
8. Single Phase: Main voltage/ current. 4. Minimum hydraulic flow 9. Manufacturer’s contact 5. Maximum hydraulic pressure information 6. Production month / year Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 9: Hg's Line-Up
3. HG 6,5 kVA - 12 kVA 6. HG P54 generators Models are presented in picture 3 below. Picture 3: HG hydraulic generator line-up Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 10: Hg's Main Components
HG hydraulic generator’s IP class is marked into the products identification key. From the following chart you can check your IP class information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 11 HYDRAULIC GENERATORS GENERAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 12: Voltage And Frequency
VOLTAGE AND FREQUENCY HG hydraulic generators are manufactured to output 110V-690V voltage and 50 or 60 Hz frequecy. Exeption to this are HG 1 and HG 2 models that are VDC generators. Their output voltage is 14 - 28 VDC. -
Page 13: Hydraulic Equipment
Pressure relief valve (P) An additional pressure releaf valve can be installed on the generators RPM-block. Pressure release valve prevents oil pressure raising too high. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 14: Electric Equipment
RCD is to be tested monthly. READ CHAPTER „6.4. Test Safety devices“. The RCD (V) includes a residual current circuit breaker device (RCCBD) which functions are presented in the equipment (Y). Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 15: Single Phase Socket Plug Type
All delivered sockets come with lids. IP54 models have lockable lids. NOTE! Ungrounded plugs and sockets A,C and I are not available. The pictures are from: http://www.worldstandards.eu/electricity/plugs-and- sockets. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 16: Picture 7: Single Phase Sockets And Plugs
Note that the map is for general use only and the plug & socket types might vary from it. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 17: Three Phase Socket Plug Type
Three-phase socket plugs are delivered according to the IEC60309 and NEMA standards. Few common models are presented in the pictures 9 and 10. Picture 9: IEC60309 three phase sockets and plugs Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 18: Picture 10: Nema Three Phase Sockets And Plugs
3p + n + e 400 V 32 A 50-60 3p + n + e 125/250V 30 A 50-60 3p+e 120/208V 30 A 50-60 4p+e Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 19: Safety
HIGH PRESSURE OIL! Can cause severe injuries. Always wear appropriate clothing and safety equipment. The hydraulic system is pressurized up to 420bar. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 20: Safety Equipment
When working with HG hydraulic generator or accessories, wear appropriate protective clothing, safety goggles, gloves, ear protection. 2.3. OPERATING SAFETY ATTENTION! Do not exceed the maximum load. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 21: Maintenance Safety
When carrying out any maintenance to HG hydraulic generator keep the components of the system clean. This is to ensure safe, reliable and long life operation of your equipment. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 22: Warning Labels
Attach labels to visible and appropriate place onto or close to DYNASET product where it’s easily seen. Clean surface with solvent detergent before attaching labels. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 23: Operating Principle
± 6%. The response time of the voltage control is less than 1 second. THREE PHASE GENERATORS 3-phase generators are equipped either with compound or electronic voltage regulator. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 24: Performance Of Automatic Frequency Control
The best power to pressure ratio is achieved when the pressure is at nominal level, little under the maximum value. READ CHAPTER „10. TECHNICAL SPECIFICATIONS“. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 25: Picture 13: Pressure/Power Chart
HYDRAULIC GENERATORS OPERATING PRINCIPLE Picture 13: Pressure/Power chart Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 26 HYDRAULIC GENERATORS OPERATING PRINCIPLE Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 27: Installation
If you are unsure of the hydraulic system, please contact the manufacturer of your base machine. Next three paragraphs describe the hydraulic systems in more detail. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 28: Picture 14: Open Centre Hydraulic System With Load Sensing Variable Displacement Pump
In Load Sensing variable-displacement pump, the flow rate and output pressure adjusts automatically based on the load of the hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 29: Picture 15: Connection Figure For Open Centre Hydraulic System With Load Sensing Variable Displacement Pump
2.1. DYNASET PC-SAE pressure compensator 6. Oil filter 2.2. DYNASET LSV Load 7. Oil tank Sensing valve 3. Base machine’s variable displacement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 30: Picture 16: Closed Centre Hydraulic System With Load Sensing Variable Displacement Pump
In Load Sensing variable-displacement pump, the flow rate and output pressure adjusts automatically based on the load of the hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 31: Picture 17: Connection Figure For Closed Centre Hydraulic System With Load Sensing Variable Displacement Pump
2. DYNASET LSV Load Sensing valve 6. Oil cooler 3. DYNASET Shuttle valve 7. Oil filter 4. Base machine’s variable 8. Oil tank displacement pump Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 32: Picture 18: Hydraulic System With Fixed Displacement Pump
Every stroke of the hydraulic motor moves the same amount of oil. The output flow is function of the motor’s rpm and pump’s displacement. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 33: Picture 19: Connection Figure For Hydraulic System With Fixed Displacement Pump
2.1. DYNASET PC-SAE pressure compensator 5. Oil cooler 2.2. DYNASET LSV Load 6. Oil filter Sensing valve 7. Oil tank 3. Base machine’s fixed Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 34: Dynaset Valves
DYNASET PV-SAE PRIORITY VALVE Picture 21: Priority valve PV-SAE DYNASET PV- SAE priority valve enables the installations of the DYNASET products into any hydraulic system. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 35: Installing A Dynaset Hydraulic Product
Pressure (P) and return (T) lines of a hydraulic system are connected to the DYNASET units corresponding hydraulic ports. Picture 23: Installing hydraulic hoses Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 36: Picture 24: P-Line Operational Hydraulic Flow
Generally DYNASETs return line is to be connected directly to the return line of a hydraulic system. Picture 26: Return line (T) pressure must be under 5 bars. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 37: Hydraulic Fluids
Sufficient venting is important. Generators components heat up under use. Maintain the generator accordingly and keep the vents open and clean. 4.4. GROUNDING Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 38: Picture 28: Hg Hydraulic Generator Grounging, In Picture Hg 6,5
Ground the HG from the marked grounding spot in generators frame. The grounding spot varies between different generator models. Picture 28: HG hydraulic generator grounging, in picture HG 6,5 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 39: Ip Code Requirements
Hz-position and check the frequency from each socket. Frequency value should be 50 Hz (60 Hz) ± 5%. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 40: K Cable Model
Cable connection models don’t have any electrical safety device such as fuses and residual current device circuit breakers. Picture 32: HG 40 cable model Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 41: Cable Connections
240 / 415, 254 / 440, 266 / 460, 277 / 480 C, H, I, J, P, Y *Product series is presented in the identification key. Read chapter 1.2 for more information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 42 120 / 120, 127 / 127, 133 / 133, 139 / 139 C, H, I, J, P, Y *Product series is presented in the identification key. Read chapter 1.2 for more information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 43 120 / 240, 127 / 254, 133 / 266, 139 / 277 E, F, W, D *Product series is presented in the identification key. Read chapter 1.2 for more information. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 44 HYDRAULIC GENERATORS INSTALLATION Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 45: Operation
HG can be started by opening the hydraulic flow to it. 3. Connect your appliance to the generator. Picture 33: Connecting load to the HG hydraulic generator Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 46: Stopping The Hg Hydraulic Generator
If the ambient temperature reaches +40 ºC, the HG’s full output power can be maintained by adding an additional air ventilation. Picture 35: Power take off in higher temperatures Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 47: Maintenance
Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 48: Cleaning The Hg
3. After cleaning the generator, place screens/covers back on and secure them with appropriate screws. Picture 36: Cleaning the HG hydraulic generator Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 49: Test Safety Devices
If a fault condition trips the safety device, the fault has to be cleared before the switch can be set back up. Bypassing or removing safety devices to clear the problem is strictly forbidden. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 50: Output Frequency Adjusting
ATTENTION! Do not adjust the generator when an appliance is connected to it. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 51: Picture 38: Adjusting The Rmp-Cartridge
Picture 38: Adjusting the RMP-cartridge If a frequency measurement option is not available, adjustments can be made by measuring the output voltage. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 52: Picture 39: Adjusting The Rpm-Cartridge Without Installation Valve 1
4. Then turn the screw B counter-clockwise for a another quarter of revolution. 5. Lock the setting with the locknut A tightening it to 10 Nm. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 53: Picture 40: Adjusting The Rpm-Cartridge Without Installation Valve 2
HYDRAULIC GENERATORS MAINTENANCE Picture 40: Adjusting the RPM-cartridge without installation valve 2 Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 54: Troubleshooting
HIGH FREQUENCY AT Too high rotation speed. Check whether the hydraulic flow and LOAD pressure are sufficient. Adjust RPM- cartridge if necessary. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 55 Ensure proper grounding cable HYDRAULIC grounding. installation. GENERATOR Bearing failure. Replace broken/worn bearing. ABNORMAL NOISE FROM GENERATOR Broken fan. Replace broken/worn fan. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 56 HYDRAULIC GENERATORS MAINTENANCE Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 57: Manufacturer's Limited Warranty
7. Warranty of repaired product Warranty period of the product repaired under this limited warranty continues to the end of original warranty period. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 58 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 59: Product Disposal
NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 60 HYDRAULIC GENERATORS PRODUCT DISPOSAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 61: Declaration Of Conformity
If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid Timo Nieminen R&D Manager Ylöjärvi, Finland 20.04.2016 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 62 HYDRAULIC GENERATORS DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 63: Technical Specifications
(13) (15.0) Height (in) (7.7) (7.7) (7.7) (8.9) (9.05) (8.9) (9.05) (10.2) (13.9) 43,5 Weight (lbs) (22) (22) (24) (57) (57) (96) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 64 (8.3) (8.35) Height (in) (9.1) (9.1) (12.85) (12.85) (10.3) (13.85) (12.4) (12.85) Weight 29 (64) 43 (95) 56,5 (125) 57 (126) (lbs) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 65 (13.8) (13.8) Height (in) (10.3) (13.95) (13.7) (13.85) (10.2) (15.45) (14.4) (18.2) Weight 68 (150) 60 (132) 68 (150) 98 (216) (lbs) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 66 (13.2) (17.7) Height (in) (10.3) (15.5) (14.4) (18.2) (14.4) (18.2) (10.7) (15.4) Weight 98 (216) 120 (265) 120 (265) 120 (265) (lbs) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 67 433 (17.05) 433 (17.1) 340 (13.4) 478 (18.8) 478 (18.8) (in) Weight 175 (386) 173 (381) 185 (407) 198 (437) 198 (437) (lbs) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 68 403 (15.9) (in) Height 490 (19.3) 490 (19.3) 481 (18.9) 481 (18.9) (in) Weight 249 (549) 249 (549) 280 (616) 290 (638) (lbs) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 69 290 (11.4) (in) Height 230 (9.0) 230 (9.0) 368 (14.5) 368 (14.5) (in) Weight 29 (64) 29 (64) 104 (229) 60 (132) (lbs) Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 70 *** Minimum cooling capacity for HG hydraulic generator on base machine. **** 60 Hz HG Hydraulic Generators are available with any standard 60 Hz voltage system by request. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 71 © DYNASET OY, all rights reserved...
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