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VARIABLE HYDRAULIC GENERATOR SYSTEMS
HGV Power Box 3,5
HGV Power Box 15
HGV Power Box 6,5
HGV Power Box 20
HGV Power Box 10
Download PDF version from www.Dynaset.com/manuals
USER MANUAL
HGV POWER BOX / HGV BASIC
HGV Basic 3,5
HGV Basic 6,5
HGV Basic 10
HGV Basic 12
HGV Basic 15
HGV Basic 20
Keycode: B36FKP
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Related Manuals for Dynaset HGV Power Box Series
Summary of Contents for Dynaset HGV Power Box Series
- Page 1 HGV Power Box 15 HGV Basic 3,5 HGV Basic 12 HGV Power Box 6,5 HGV Basic 6,5 HGV Basic 15 HGV Power Box 20 HGV Power Box 10 HGV Basic 10 HGV Basic 20 Download PDF version from www.Dynaset.com/manuals Keycode: B36FKP...
- Page 3 Please visit on our website and social media channels for the latest news and updates. www.dynaset.com info@dynaset.com www.facebook.com/dynaset www.youtube.com/dynasetoy www.twitter.com/Dynaset_ofcl www.instagram.com/dynaset_official Subscribe to our newsletter. Follow the QR code! Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 4: Table Of Contents
OPERATING PRINCIPLES 3.1. OPERATING DESCRIPTION 3.2. AUTOMATIC HYDRAULIC FLOW CONTROL INSTALLATION 4.1. BEFORE INSTALLATION 4.1.1. BASE MACHINE 4.1.2. HYDRAULIC FLUIDS 4.1.3. IP CODE REQUIREMENTS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 5 6.4. TEST SAFETY DEVICES 6.5. OIL LEVEL CHECK 6.6. OIL CHANGE 6.7. OIL FILTER CHANGE 6.8. TROUBLESHOOTING MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 6 Picture 43: Starting HGV system 2 ..........................47 Picture 44: Starting HGV system 3 ..........................47 Picture 45: Power take off in higher temperatures ......................48 Picture 46: Testing safety equipment ..........................51 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 7 VARIABLE HYDRAULIC GENERATOR SYSTEM TABLE OF PICTURES Picture 47: Oil tanks oil level gauge ..........................51 Picture 48: Oil change ..............................52 Picture 49: Oil filter change ............................53 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 8 VARIABLE HYDRAULIC GENERATOR SYSTEM TABLE OF PICTURES Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 9: General
1. Product Group HGV PowerBox Variable Hydraulic Generators. 2. Presents the box’ size class. 3. Nominal power output in kVA 4. Main voltage of the generator. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 10: Hgv Basic
9. Pump rotation direction. Presents the rotation direction of the hydraulic pump. 10. Connection flange. Presents the hydraulic pump’s connection flange type to the base machine’s engine. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 11: Type Plates
2. Product code 7. Output power and main voltage 3. Serial number 8. Manufacturer’s contact information 4. Minimal hydraulic flow 5. Maximum hydraulic pressure Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 12: Dynaset Hgv Power Box Systems Line-Up
7. HGV 20 kVA 400 V - R140 LS 4. HGV 10 kVA 400 V - H90 LS Picture 5: HGV Basic system line-up Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 13: Main Assembly Components Of Hgv Power Box System
10. AC power outlet to central box 5. Oil Tank 11. Control voltage 12/24 V 6. Hydraulic pressure line (P) 12. Cooler supply voltage 12/24V Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 14: Main Assembly Components Of Hgv Basic Systems
1.7.1. MAIN ASSEMBLY COMPONENTS OF HGV PUMP Picture 8: HGV pump’s main components A. 28, 45, 60, 71 and 100 B. 60 and 90 models high speed models Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 15: Main Assembly Components Of Hgv Generator
HGV system because it doesen’t have RPM-cartridge to control oil flow. The oil flow adjustments are made through HGV systems hydraulic pump. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 16: Main Assembly Components Of Hgv Cooler
6. Oil surface sensor outlet 2. Hydraulic suction line (S) 7. Optical oil surface sight 3. Hydraulic case drain line (Dr) 4. Filling hole 5. Emptying valve Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 17: Main Assebly Of The Electric Central
IP23. IP54 classification HGV systems are available by request. From the IP classification chart you can check your IP class information. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 18: Voltage And Frequency
350 kVA with the range of 110V-690V voltage for 50 or 60 Hz frequecies. Picture 13 represents different single phase and picture 14 represents different three phase voltage and frequency areas in the world. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 19: Picture 13: Single Phase Voltage And Frequency Map
Picture 13: Single phase voltage and frequency map Picture 14: Three phase voltage and frequency world map Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 20: Hydraulic Equipment
If you have a need for other electrical equipment for your generator please contact DYNASET for more information about the possibilities for upgrading your product. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 21: Single-Phase Socket Plug Type
10 A socket: C & L. Grounded 220-240 16 A socket: L Grounded 220-240 Grounded 220-240 C & N Grounded 220-240 C & O (Unsafe with E & F) Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 22: Picture 16: Single Phase Plug And Socket Map
Three-phase socket plugs are delivered according to the IEC60309 and NEMA standards. Few common models are presented in the pictures 17 and 18. Picture 17: IEC60309 three phase sockets and plugs Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 23: Picture 18: Nema Three Phase Sockets And Plugs
3p + n + e 400 V 32 A 50-60 3p + n + e 125/250V 30 A 50-60 3p+e 120/208V 30 A 50-60 4p+e Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 24 VARIABLE HYDRAULIC GENERATOR SYSTEMS GENERAL Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 25: Safety
110 - 690V. WARNING HIGH PRESSURE OIL! Can cause severe injuries. Always wear appropriate clothing and safety equipment. The hydraulic system is pressurized up to 420bar. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 26: Safety Equipment
When working with HGV variable hydraulic generator system or accessories, wear appropriate protective clothing, safety goggles, gloves, ear protection. 2.3. OPERATING SAFETY ATTENTION! Do not exceed the maximum load. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 27: Maintenance Safety
When carrying out any maintenance to HGV variable hydraulic generator system keep the components clean. This is to ensure safe, reliable and longlife operation of your equipment. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 28: Warning Labels
Clean surface with solvent detergent before attaching labels. USE EAR PROTECTION READ OPERATING BEWARE OF HOT AND SAFETY GOGGLES. INSTRUCTIONS. SURFACE. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 29: Operating Principles
3. From the stator windings the electricity is directed to the central box and on to the power outputs. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 30: Automatic Hydraulic Flow Control
Machine’s engine is being loaded according to the electric power taken from the generator while the hydraulic pump maintains the constant oil flow. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 31: Installation
Before installing the DYNASET product find out which way is suitable for your base machine’s system. If you are unsure which of the installation methods is possible, please contact the base machine manufacturer. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 32: Hydraulic Fluids
PTO is not possible. More information about the installation of DYNASET HPTO can be found from the HPTO installation guide provided with this manual. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 33: Power Box Placement And Installation Measurements
Picture 23: Palcement of the HGV PowerBox system A. 25 mm B. 100 mm The attachment points (X) and measurements of the installation are shown in picture 24. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 34: Picture 24: Hgv Power Box Installation Measurements
(19.8) (19.3) (10.3) (13.7) (21) (14.6) (21.8) (10.3) (1.2) (1.4) 36,5 36,5 M-model (37.8) (27.6) (18.8) (12) (16.9) (32.7) (16.9) (34.6) (13.2) (1.4) (1.4) Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 35: Installing Hgv Basic System
DYNASET Oil cooler can be installed to any suitable place where the air ventilation is sufficient. Follow the installation instructions on the DYNASET Oil cooler installation guide provided with this manual. Picture 26: DYNASET Oil cooler Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 36: Oil Tank
HGV system are classified as IP23 in standard HGV systems.Other IP classified HGV systems are available by request. Picture 28: Electric central Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 37: Hydraulic And Electric Connections
Picture 30: HGV Power Box S hydraulic connections 1. Hydraulic pressure line (P) 3. Hydraulic case drain line (Dr) 2. Hydraulic suction line (S) 4. LS-line (LS) Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 38: Picture 31: Hgv Power Box Hydraulic Schema
1. 230/400 VAC Power output 3. 12/24 VDC Supply voltage to the electric central to the ÖJ cooler 2. 12/24 VDC Control voltage to the solenoid valve Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 39: Picture 33: Hgv Power Box Electric Schema
VARIABLE HYDRAULIC GENERATOR SYSTEMS INSTALLATION Picture 33: HGV Power box electric schema Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 40: Picture 34: Hgv Basic Systems Hydraulic Connections
2. Return line (T) to ÖJ cooler 5. Case drain line (Dr) to tank 3. LS line (LS) 6. Suction line (S) to pump Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 41: Picture 35: Hgv Basic Systems Hydraulic Schema
3. 12/24 VDC Supply voltage to the electric central to the ÖJ cooler 2. 12/24 VDC Control voltage 4. Oil level indicator cable to the solenoid valve Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 42: Adjusting The Pump Rpm
When measuring output frequency, act in compliance with the laws, regulations and recommendations issued by local electricity, work safety authorities and universal multimeter manufacturer. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 43: Output Frequency Adjusting
HGV systems generator. 4.7. OUTPUT FREQUENCY ADJUSTING ATTENTION! HVG systems are tested and adjusted at the factory. Do not adjust them without a real need. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 44: Picture 39: Adjusting Hgv Systems Frequency 1
1. Start the engine of your base machine and set it up to the required RPM level needed for the HGV system to operate. Start the HGV system’s generator with the dedicated start button. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 45: Picture 40: Adjusting Hgv Systems Frequency 2
Also the output voltage can be inspected from the voltmeter with central box models. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 46 VARIABLE HYDRAULIC GENERATOR SYSTEMS INSTALLATION Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 47: Operation
3. After starting the HGV system, electric load can be connected to it. Picture 44: Starting HGV system 3 4. To stop the HGV system push the start button again. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 48: Ambient Temperature
Picture 45: Power take off in higher temperatures If the ambient temperature achieves +40 ºC, HGV systems full power output can be maintained by adding additional mechanical air ventilation. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 49: Maintenance
Check the condition of the mechanical parts of the system. Apply lubricant into required places Change the hydraulic fluid Test safety devices (if included) Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 50: Hydraulic Fluids
When the test button is pressed the switch must release immediately. Use of the HGV system with faulty safety equipment is forbidden until they are replaced. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 51: Oil Level Check
Oil level can be checked from the oil level sight on the side of the oil tank. Picture 47: Oil tanks oil level gauge A. Oil level sight Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 52: Oil Change
Hydraulic oil is hazardous to the environment. Empty the oil tank to separate container and recycle the oil according to the local laws and regulations. Picture 48: Oil change Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 53: Oil Filter Change
Picture 49: Oil filter change 1. Remove the filter cap 2. Replace the old filter with new one 3. Close the filter cap Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... -
Page 54: Troubleshooting
Check and adjust or replace the electronic regulator. Insufficient residual Use external 12 V DC battery for 1 - 2 magnetism sec. to magnetise the rotor. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 55 Replace if broken. Check all internal contacts and wiring Poor contact in electric of the generator. Check and clean system brushes and slip ring. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 56 (oil runs through the pressure release valve) Let the system cool down, clean the cooling system and replace the Clogged cooling system broken parts if needed. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 57: Manufacturer's Limited Warranty
DYNASET OY or to other location authored by DYNASET OY. Shipment documents must contain: • Purchaser’s name and contact information • Receipt of original purchase • WRN code • Problem description Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 58 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 59: Product Disposal
NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com... - Page 60 HYDRAULIC SCREW COMPRESSORS PRODUCT DISPOSAL Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 61: Declaration Of Conformity
If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Ylöjärvi, Suomi, 20.04.2016 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 62 VARIABLE HYDRAULIC GENERATOR SYSTEMS DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
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Page 63: Technical Specifications
** High speed pump model available by request. *** Ref. to the hydraulic fluid in chapter 6.2. **** Weight variates with the selected components in the system. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com... - Page 64 * Nominall current (1~phase / 3~phase) /phase. Must not exceed maximum load. ** High speed pump model available by request. *** Ref. to the hydraulic fluid in chapter 6.2. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 65 * Nominall current (1~phase / 3~phase) /phase. Must not exceed maximum load. ** High speed pump model available by request. *** Ref. to the hydraulic fluid in chapter 6.2. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 66 VARIABLE HYDRAULIC GENERATOR SYSTEMS TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
- Page 67 © DYNASET OY, all rights reserved...
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