Table of Contents
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Operating and Installation Instructions
ARI-PREMIO
1.0 General information on operating instructions............................................................................................. 2-3
2.0 Notes on possible dangers ............................................................................................................................. 2-3
2.1 Significance of symbols ........................................................................................................................... 2-3
2.2 Explanatory notes on safety information ................................................................................................... 2-4
3.0 Storage and transport ..................................................................................................................................... 2-4
4.0 Description ....................................................................................................................................................... 2-4
4.1 Field of application .................................................................................................................................... 2-4
4.2 Method of functioning................................................................................................................................ 2-5
4.2.1 General ............................................................................................................................................ 2-5
4.2.2 Standard torque and travel switches................................................................................................ 2-5
4.2.3 Optional connection boards PA (only 2,2 - 5 kN) or NA (2,2 - 25 kN).............................................. 2-6
4.3 ARI-PREMIO® 2,2 / 5kN........................................................................................................................... 2-6
4.3.1 Diagram ARI-PREMIO® 2,2 / 5kN ................................................................................................... 2-6
4.3.2 Parts list ........................................................................................................................................... 2-7
4.3.3 Technical data .................................................................................................................................. 2-8
4.3.4 Voltage versions............................................................................................................................... 2-8
4.4 ARI-PREMIO® 12 / 15 / 25kN................................................................................................................... 2-9
4.4.1 Diagram ARI-PREMIO® 12 / 15 / 25kN ........................................................................................... 2-9
4.4.2 Parts list .......................................................................................................................................... 2-9
4.4.3 Technical data ................................................................................................................................ 2-10
4.4.4 Voltage versions............................................................................................................................. 2-10
Rev. 0040501008 2217 englisch
Electric thrust actuator
ARI-PREMIO
®
2.2 / 5 kN
Contents
®
2.2 - 25 kN
ARI-PREMIO
- Translated original instructions -
®
12 / 15 / 25kN
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Summary of Contents for ARI-Armaturen ARI-PREMIO 15 kN
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Page 1: Table Of Contents
Operating and Installation Instructions Electric thrust actuator ® ARI-PREMIO 2.2 - 25 kN ® ® ARI-PREMIO 2.2 / 5 kN ARI-PREMIO 12 / 15 / 25kN Contents 1.0 General information on operating instructions..................... 2-3 2.0 Notes on possible dangers ..........................2-3 2.1 Significance of symbols ........................... - Page 2 Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.5 Accessories..............................2-11 4.6 Dimensions ............................. 2-13 5.0 Installation ..............................2-14 5.1 General installation data ......................... 2-14 5.2 Manual operation ............................ 2-15 5.3 Mounting to valves ..........................2-16 5.4 Electrical connection ..........................2-17 5.4.1 Connection.............................
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Page 3: General Information On Operating Instructions
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 1.0 General information on operating instructions These operating instructions provide information on mounting, operating and maintaining the thrust actuators. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. -
Page 4: Explanatory Notes On Safety Information
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 2.2 Explanatory notes on safety information In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention. Information marked with the above symbol and „ATTENTION !“ describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. -
Page 5: Method Of Functioning
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.2 Method of functioning 4.2.1 General The thrust actuator must be mounted to a control or stop valve. Transfer of force is effected via a coupling safeguarded against torsion. The torsion safeguarding feature also serves as a lift indicator. -
Page 6: Optional Connection Boards Pa (Only 2,2 - 5 Kn) Or Na (2,2 - 25 Kn)
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.2.3 Optional connection boards PA (only 2,2 - 5 kN) or NA (2,2 - 25 kN) On connection boards PA or NA, the travel switches S11/S21, S12/S22 and S13/S23 do not reveal interlock-controlled circuitry and can be integrated individually into the facility control system. -
Page 7: Parts List
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.3.2 Parts list Description Description 50.1 Gearbox 50.34 Bellow 50.2/3 Cable gland 2 x M16x1.5 / 50.35 Grub screw DIN ISO 4766 - M6 1 x M20x1.5 50.4 Sealing plug 1 x M16x1.5 50.40 Synchronous motor cpl. -
Page 8: Technical Data
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.3.3 Technical data ® ® Type ARI-PREMIO 2.2 kN ARI-PREMIO Thrust force 2.2 kN 5.0 kN Operating speed mm/s 0.25 / 0.38 / 0.47 / 1.0 mm/s 0.38 mm/s adjustable Travel distance max. -
Page 9: Parts List
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN ® 4.4 ARI-PREMIO 12 / 15 / 25kN ® 4.4.1 Diagram ARI-PREMIO 12 / 15 / 25kN BLDC motor 24V AC/DC BLDC motor 90-264V AC Coupling 25kN Fig. 2 4.4.2 Parts list Description Description... -
Page 10: Technical Data
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.4.3 Technical data ® ® ® Type ARI-PREMIO 12 kN ARI-PREMIO 15 kN ARI-PREMIO 25 kN Thrust force 12.0 kN 15.0 kN 25.0 kN Operating speed mm/s 0.20 / 0.31 / 0.38 / 0.79 mm/s adjustable Travel distance max. -
Page 11: Accessories
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.5 Accessories ® Type ARI-PREMIO 2.2 kN - 25 kN Trip slide Required for actuating: - the travel switch S3 / retracting spindle (the travel switch S3 is in the basic version of the actuator already available) - the potentiometer - the additional travel switches S4 / S5 - 2 pieces, zero-potential, switching capacity max. - Page 12 Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN - Zero potential, switching capacity 10A, 250V~ Connection board Type Standard PA 2 Torque- and 1 Travel switch, - (At 12-25kN already possible with the standard version) all switch contacts are wired on terminals - Zero potential, with gold contacts, Type Low voltage NA...
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Page 13: Dimensions
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 4.6 Dimensions 2.2 - 5 kN (mm) (mm) (mm) Ø D1 (mm) (mm) (mm) max. max. (Nominal (mm) travel) L (Column) (mm) 2.2 - 5 kN 2.2 - 5 kN Nominal travel Nominal travel max. -
Page 14: Installation
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.0 Installation ATTENTION ! - Work on electrical systems or equipment must only be carried out by qualified electricians or by trained individuals under the guidance and supervision of a qualified electrician in compliance with regional electrical safety requirements and regulations. -
Page 15: Manual Operation
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN - In case of widely fluctuating ambient temperatures, high atmospheric humidity and temperatures below the freezing point, your are recommended to install a heating resistor to minimise condensation buildup in the actuator. 5.2 Manual operation ATTENTION ! - The manual operating device always rotates during motor-driven operation (running... -
Page 16: Mounting To Valves
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.3 Mounting to valves Mount adapter parts Setting dimension (Y) and fitting-projection (X) are measured with inserted valve spindle! 2-way: ATTENTION ! connecting thread up to M16: (+2mm) X = 60/83mm →... -
Page 17: Electrical Connection
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.4 Electrical connection ATTENTION ! - Work on electrical systems or equipment must only be carried out by qualified electricians or by trained individuals under the guidance and supervision of a qualified electrician in compliance with regional electrical requirement and regulations. -
Page 18: Wiring Diagram
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.4.2 Wiring diagram 5.4.2.1 Standard Fig. 5 Page 2-18 0040501008 2217 - Translated original instructions -... -
Page 19: Dtron 316
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.4.2.2 dTRON 316 Fig. 6 0040501008 2217 Page 2-19 - Translated original instructions -... -
Page 20: Accessories
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.4.2.3 Accessories Fig. 7 Page 2-20 0040501008 2217 - Translated original instructions -... -
Page 21: Installation And Setting Of Options
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5 Installation and setting of options 5.5.1 Trip slide and setting S3 2.2 / 5 kN: Lock the trip slide in the groove according to the actuator type. 2.2 kN Yoke version 2.2 / 5 kN Column version Groove for spring... -
Page 22: Installation
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.1.1 Installation - Switch-off mains voltage and safeguard to prevent it from being switched back on again accidentally. - Loosen collar nut on hood, carefully remove hood. - Disconnect motor plug and mains connection plug from board. - Screw the hexagon nut M5 (pos. -
Page 23: Additional Travel Switches And Setting
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.2 Additional travel switches and setting ® Fig. 9: Switchgear and indicating feature ARI-PREMIO 2.2 - 25 kN Description Description 50.38 Guide spindle 50.52 Setting spindle for switch S4 50.42 Board support 50.53... -
Page 24: Method Of Functioning
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.2.1 Method of functioning The thrust actuators can be equipped with an additional stroke-switch board containing two travel switches (double-throw contact S4 and S5). These switches can be set on infinitely variable lines over the entire stroke distance in both lift directions and integrated at will into the facility control system (no interlock-controlled circuitry). -
Page 25: Potentiometers
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.3 Potentiometers 1st window: 2nd window: travel is 30mm travel >30-50mm 3rd window: (only 12-25kN): travel >50-80mm ® Fig. 10: Switchgear and indicating feature ARI-PREMIO 2.2 - 25 kN Description Description 50.42... -
Page 26: Installation
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.3.2 Installation - Switch-off mains voltage and safeguard to prevent it from being switched back on again accidentally. - Loosen collar nut on hood, carefully remove hood. - Insert the potentiometer into the guide in the way that the pinion (pos. 50.73) meshes with the gear stick of the trip slide. -
Page 27: Error-Proof Potentiometer For Single-Channel, Error-Proof Position Feedback
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.4 Error-proof potentiometer for single-channel, error-proof position feedback ® Fig. 11: TÜV-approved potentiometer ARI-PREMIO 2.2 - 5 kN Description Description 50.38 Guide spindle 50.81 Cylinder screw 50.39 Hexagon nut 50.158.1 Lever 50.42 Board support... -
Page 28: Method Of Functioning
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.4.1 Method of functioning The TÜV certified potentiometer on conductive plastic basis is used for single-channel, error-proof position feedback in connection with error-proof, electronic group monitoring systems for the regulation of fuel -, air and exhaust gas streams. -
Page 29: Heating
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.5 Heating Mounting thread M3 Mounting thread M3 for thermal circuit breaker for heating resistor Mounting thread M4 for options ES11 and RI21 Mounting thread M3 for jack strip ®... -
Page 30: Electronic Position Indicator Ri21 / Electronic Position Controller Es11
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.6 Electronic position indicator RI21 / Electronic position controller ES11 5.5.6.1 Installation of one electronic ® Fig. 13: Installation RI21 / ES11 / heating ARI-PREMIO 2.2 - 5 kN Description Description 50.78/79... -
Page 31: Installation Of Two Electronics
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.6.2 Installation of two electronics Connection Place for 2 electronics: for 24V AC/DC - ES11 24V AC/DC main voltage - RI32 24V AC/DC or - RI21 24V AC Fig. -
Page 32: Electronic Position Indicator Ri21
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 5.5.6.3 Electronic position indicator RI21 The electronic position indicator RI21 converts the resistance of the 1000 ohm potentiometer corresponding to the lift into an optional output control signal 0 (2) ...10V DC or 0 (4) ...20mA DC. For installing and setting the electronic position indicator RI21 the operating instructions applicable to this unit must be observed in the appropriate valid version. -
Page 33: Setting
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN - Mount the dTRON 316 on the gear plate by using the specific installation kit (Fig. 16). - Plug in the connector X2 of the dTRON 316 to the plug-in connector X1 (1/N, 11, 14) of the actuator terminal. -
Page 34: Putting The Actuator Into Operation
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 6.0 Putting the actuator into operation ATTENTION ! All local safety instructions must be observed! Before putting a new plant into operation or restarting a plant after repairs or modification, always make sure that: - The power supply, control signal and ambient temperature coincide with the technical data of the electronics. -
Page 35: Troubleshooting Table
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN 9.0 Troubleshooting table ATTENTION ! read point 10.0 and 11.0 prior to dismantling and repair work ! - read point 6.0 before restarting the plant Fault Possible causes Remedy Thrust actuator fails to move Power failure... -
Page 36: Dismantlement Of Thrust Actuator
Operating and installation instructions ® Electric thrust actuator ARI-PREMIO 2,2 - 25kN Thrust actuator fails to run to Load-dependent travel switches out Remove thrust actuator and send to final positions and also produces of / defective factory for repair chatter Voltage drop due to excessively long Lay connecting cables in connecting cables or inadequate... -
Page 37: Warranty / Guarantee
Technology for the Future. GERMAN QUALITY VALVES ARI-Armaturen Albert Richter GmbH & Co. KG, D-33750 Schloß Holte-Stukenbrock Telephone (+49 5207) 994-0 Telefax (+49 5207) 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com... -
Page 38: Translated Declaration Of Incorporation And Conformity
• ARI-PREMIO • ARI-PREMIO-Plus 2G inclusive accessories ARI-Armaturen GmbH & Co. KG as facturer herewith declares, that the products mentioned above meet the following basic requirements of the Machinery Directive (2006/42/EC): Annex I, articles 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1,2,2, 1.2.6, 1.3.2, 1.3.4, 1.3.7, 1.3.8, 1.5.1, 1.5.2, 1.5.3, 1.5.4, 1.5.5, 1.5.6, 1.7.1, 1.7.3, 1.7.4...
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