Table of Contents
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Operating and Installation Instructions
1.0 General information on operating instructions............................................................................................. 2-3
2.0 Notes on possible dangers ............................................................................................................................. 2-3
2.1 Significance of symbols ........................................................................................................................... 2-3
2.2 Explanatory notes on safety information ................................................................................................... 2-4
3.0 Storage and transport ..................................................................................................................................... 2-4
4.0 Description ....................................................................................................................................................... 2-5
4.1 Field of application .................................................................................................................................... 2-5
4.2 Method of functioning................................................................................................................................ 2-5
4.3 Diagram .................................................................................................................................................... 2-6
4.3.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN .................................................................................................. 2-6
4.3.2 ARI-PREMIO®-Plus 2G 12 - 15 kN ................................................................................................. 2-7
4.3.3 Parts list ........................................................................................................................................... 2-8
4.4 Technical data ........................................................................................................................................... 2-9
4.5 Interface description.................................................................................................................................2-11
4.5.1 Control - Run commands ...............................................................................................................2-11
4.5.2 Feedback ..................................................................................................................................... 2-12
4.5.3 Design notes .................................................................................................................................. 2-13
4.5.3.1 Control signal ......................................................................................................................................2-13
4.5.3.2 Behavior in control signal failure / error...............................................................................................2-14
4.5.3.3 Analogue feedback signal ...................................................................................................................2-15
4.5.3.4 dTRON 316 .........................................................................................................................................2-15
4.6 Dimensions ............................................................................................................................................. 2-16
Thrust actuator
ARI-PREMIO
Inhaltsverzeichnis
Rev. 0040501006 3814 englisch
®
-Plus 2G
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Summary of Contents for ARI-Armaturen ARI-PREMIO-Plus 2G
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Page 1: Table Of Contents
Operating and Installation Instructions Thrust actuator ® ARI-PREMIO -Plus 2G Inhaltsverzeichnis 1.0 General information on operating instructions..................... 2-3 2.0 Notes on possible dangers ..........................2-3 2.1 Significance of symbols ........................... 2-3 2.2 Explanatory notes on safety information ....................2-4 3.0 Storage and transport ............................. 2-4 4.0 Description ............................... - Page 2 5.0 Installation ..............................2-17 5.1 General installation data ......................... 2-17 5.2 Manual operation ............................ 2-19 5.2.1 ARI-PREMIO®-Plus 2G 2,2 - 5 kN ....................2-19 5.2.2 ARI-PREMIO®-Plus 2G 12 - 15 kN ....................2-19 5.3 Installation instructions for mounting to valves..................2-20 5.3.1 Mounting for valve-lift up to 30 mm (yoke version) ...............
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Page 3: General Information On Operating Instructions
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 1.0 General information on operating instructions These operating instructions provide information on mounting, handling and maintaining the thrust actuators. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions. -
Page 4: Explanatory Notes On Safety Information
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 2.2 Explanatory notes on safety information In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention. Information marked with the above symbol and “ATTENTION ! ” describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. -
Page 5: Description
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.0 Description 4.1 Field of application ® ARI-PREMIO -Plus 2G linear thrust actuators are employed to actuate control or shut-off valves requiring a nominal linear stroke distance. ® The intelligent ARI-PREMIO -Plus 2G thrust actuator is used whenever the actuator is controlled with an analogue signal (0 to 10 V / 4 to 20 mA) or a 3-point signal and feedback information about positions, operating states, faults, etc. -
Page 6: Diagram
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.3 Diagram ® 4.3.1 ARI-PREMIO -Plus 2G 2,2 - 5 kN Yoke Version Column Version Fig. 1 Page 2-6 0040501006 3814... -
Page 7: Ari-Premio®-Plus 2G 12 - 15 Kn
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G ® 4.3.2 ARI-PREMIO -Plus 2G 12 - 15 kN Fig. 2 0040501006 3814 Page 2-7... -
Page 8: Parts List
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.3.3 Parts list Pos. Designation Pos. Designation 50.1 Gearbox Guide spindle 50.38 50.2 / 50.3 Cable gland 2 x M16x1,5 / 1 x M20x1,5 50.39 Hexagon nut DIN EN 24034 - M5 Sealing plug 1 x M16x1,5 50.4 50.45... -
Page 9: Technical Data
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.4 Technical data ® Type ARI-PREMIO -Plus 2G Thrust force 12,0 15,0 Operating speed mm/sec. 0,25 / 0,38 / 0,47 / 1,0 0,20 / 0,31 / 0,38 / 0,79 adjustable adjustable Travel distance max. - Page 10 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Additional voltage ® Switching power supply for ARI-PREMIO -Plus 2G 2,2 - 15 kN 90V-264V AC 47-63 Hz Voltage 127-370V DC Power consumption max. 65 Fig. 3 Accessories ® Type ARI-PREMIO -Plus 2G •...
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Page 11: Interface Description
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.5 Interface description 4.5.1 Control - Run commands Control Desciption - Technical data Required options OPEN-STOP-CLOSE 2 Binary input (3-point) - 12V AC/DC to 250V AC/DC Modbus - dTRON316 with RS422/485 card - Protocol: Modbus, Modbus-integer (dTRON options) - Baud rate: 9600, 19200, 38400... -
Page 12: Feedback
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.5.2 Feedback Description Required option Position 4-20mA DC - Analogue output card ® (analogue) ARI-PREMIO -Plus 2G - Measuring resistance (Burden) max. 500 Ohm - Signal resolution 8 Bit 0-10V DC - Analogue output card ®... -
Page 13: Design Notes
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G ® Warning signal Change over contact - Relay card ARI-PREMIO -Plus 2G 30V AC/DC 2A - Manual operating device ® Modbus - Relay card ARI-PREMIO -Plus 2G - Blockage (detected) - Protocol: Modbus, Modbus- - dTRON 316 - Position cannot be... -
Page 14: Behavior In Control Signal Failure / Error
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.5.3.2 Behavior in control signal failure / error The fail-safe behaviour in case of a control signal failure or a cable break can be set for the analogue control signal with a 3-step slide switch: OPEN – STOP – CLOSED ·... -
Page 15: Analogue Feedback Signal
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.5.3.3 Analogue feedback signal For execution control in the Control / PLC following items have to be considered: - If the actuator is not initialized, 0V or 0mA is published. - When ANTI-Block ON, the actuator automatically tries to remove a blockage. -
Page 16: Dimensions
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 4.6 Dimensions 2,2 - 5 kN (mm) (mm) (mm) (mm) (mm) h (Nominal (mm) max. 30 max. 50 stroke) ® ® ARI-PREMIO -Plus 2G 2,2 - 5 kN ARI-PREMIO -Plus 2G 2,2 - 5 kN Nominal stroke max. -
Page 17: Installation
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.0 Installation ATTENTION ! - Work on electrical systems or equipment must only be carried out by qualified electricians or by trained individuals under the guidance and supervision of a qualified electrician in compliance with regional electrical safety requirements and regulations. - Page 18 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G If installed outdoors, the thrust actuator must be provided with an additional cover to protect against: · Regen · direkte Sonneneinstrahlung · Staubeinwirkung. Check thrust actuator for damage prior to fitting. Damaged parts must be replaced by original spares.
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Page 19: Manual Operation
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.2 Manual operation ATTENTION ! - The manual operating device always rotates during motor-driven operation (running indicator). Never activate the manual operating device while the motor is running. Injury hazard! - In the manual operating mode pay careful attention in the final positions that the manual operating device is only turned to the point where the torque switch trips (audible click) as otherwise damage will be caused to the thrust actuator! -
Page 20: Installation Instructions For Mounting To Valves
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.3 Installation instructions for mounting to valves 5.3.1 Mounting for valve-lift up to 30 mm (yoke version) - Screw coupling (pos. 50.27) out of torsion safety feature (pos. 50.32) of thrust actuator (not illustrated). - Page 21 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Fig. 9-C: - Place thrust actuator (pos. 50) on valve. - Mount thrust actuator (pos. 50) on fitting with two T-head bolts (pos. 50.19), two washers (pos. 50.20), two spring washers (pos. 50.21), two hexagon nuts (pos.
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Page 22: Mounting For Valve Lift Over 30 Mm To 65 Mm (Column Version)
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.3.2 Mounting for valve lift over 30 mm to 65 mm (column version) - Screw coupling (pos. 50.27) out of torsion safety feature (pos. 50.32) of thrust actuator (not illustrated). - Armaturkegel etwa in mittlere Hubstellung bringen. - Page 23 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Fig. 10-C: - Slip 2-ear clamp (Pos. 50.26) onto a distance column (pos. 50.24) press on very lightly in such a way that one of the 2-ear clamps is situated above the torsion safety feature (pos.
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Page 24: Setting Dimensions For Guiding Stem
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.3.3 Setting dimensions for guiding stem Setting dimensions spindle FÜ – Groove for trip slides ® ® ARI-PREMIO -Plus 2G 2,2 / 5 kN ARI-PREMIO -Plus 2G 12 and 15 kN Corresponding to the fitting-projection (X) lock Corresponding to the actuator type lock the trip the trip slide in the groove. -
Page 25: Electrical Connection
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.4 Electrical connection ® 5.4.1 Wiring diagram ARI-PREMIO -Plus 2G 2,2 - 15 kN Fig. 12 0040501006 3814 Page 2-25... -
Page 26: Wiring Diagram Ari-Premio®-Plus 2G 2,2 - 15 Kn Dtron316
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G ® 5.4.2 Wiring diagram ARI-PREMIO -Plus 2G 2,2 - 15 kN dTRON316 Fig. 13 Page 2-26 0040501006 3814... -
Page 27: Connection
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.4.3 Connection Fig. 14: The complete electronics are delivered on the board support. ATTENTION ! - Work on electrical systems or equipment must only be carried out by qualified electricians or by trained individuals under the guidance and supervision of a qualified electrician in compliance with regional electrical requirement and regulations. -
Page 28: Settings - Handling
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.5 Settings - Handling ATTENTION ! - The thrust actuator may only be operated for a short time without the hood for unavoidable setting operations to the electronics, the relay board and the electrical options. -
Page 29: Leds
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.5.2 LEDs Colour Meaning Description / explanation Green Power The electronics are connected to the power supply Failure The actuator cannot reach the setpoint / desired position Blockage, manual mode Orange Function check (handwheel or slide switch) - Page 30 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Switch Meaning Description / explanation Step 2,2 / 5,0 kN 12 / 15 kN 2600 U/min 1,00 mm/sec 0,79 mm/sec Rpm / operating speed 1250 U/min 0,47 mm/sec 0,38 mm/sec (default) adjustment 1000 U/min 0,38 mm/sec (default) 0,31 mm/sec...
- Page 31 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Switch Meaning Description / explanation Anti-Block On: If the valve stem or plug is blocked (i.e. if the thrust is reached before the final position), an intelligent retraction algorithm attempts to remove the blockage.
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Page 32: Special Functions
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.6 Special functions 5.6.1 ECONOMY-Wear reduction program The Economy ON position is designed to minimise wear. In this position an adaptive hysteresis band (also referred to as the dead band) is applied to the desired position in order to reduce the wear on the valve and the actuator. -
Page 33: Condensation On The Printed Circuit Board
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.6.3 Condensation on the printed circuit board A condensation sensor is mounted on the printed circuit board of the basic module. If condensation occurs, a 4 W board heater is switched on as long as the motor is idle. The power resistors installed in the heater are soldered onto the board. -
Page 34: Options
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.7 Options ATTENTION ! - The thrust actuator may only be operated for a short time without the hood for unavoidable setting operations to the electronics, the relay card and the electrical options. -
Page 35: Technical Data
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G If a position is programmed for a switched Force switch, e.g. in a final position, the corresponding relay is only switched if this Force switch is actuated, regardless of the position. This can be the case if a blockage occurs, for instance. -
Page 36: Operation - Programming / Clearing Positions
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.7.1.5 Operation – Programming / clearing positions "Relay 1" LED (up) "Relay 1" button (up) "Relay 2" button (down) "Relay 2" LED (down) Fig. 20 Programming Procedure - Approach the spindle position. - Press "Relay 1 button (up)"... -
Page 37: Analogue Output Card - Y Out
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.7.2 Analogue output card - Y Scope of suply: Pcs. Designation Analogue output card PT screws Fig. 21 5.7.2.1 Operating principle The actual position of the driving spindle can be signalled with the analogue output card. The connector for the output signal is already mounted on the motherboard. -
Page 38: Installation Procedure
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.7.2.3 Installation procedure Fig. 22 Fig. 23 5.7.2.4 Electrical connection Fig. 24 Page 2-38 0040501006 3814... -
Page 39: Heating
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.7.3 Heating A heating resistor should be fitted as a means of protection against the formation of condensation water in cases involving widely varying ambient temperatures, high atmospheric humidity (outdoor use) and temperatures below the freezing point. -
Page 40: Power Supply
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 5.7.4 Power supply 5.7.4.1 Installation and connection of the power supply ® Fig. 26: Installtation and connection of the power supply ARI-PREMIO -Plus 2G 2,2-15 kN 5.7.5 Integrated temperature controller dTRON 316 The integrated temperature controller controls temperatures, which are measured by inputconnected temperature sensors, to a manual given setpoint by means of a three-step output connected with the actuator. - Page 41 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Pos. Benennung 50.81 Head cap screw 50.97 DIN EN ISO 4762 - M4x8 50.97 Temperature controller dTRON 316 50.98 Fixing bracket (Option dTRON) 50.99 50.99 Holding bracket (Option dTRON) 50.100 50.100 Self-locking nut (Option dTRON) 50.98...
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Page 42: Putting The Actuator Into Operation
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 6.0 Putting the actuator into operation ATTENTION ! All local safety instructions must be observed! Before putting a new plant into operation or restarting a plant after repair or modification, always make sure that: - The power supply, control signal and ambient temperature coincide with the technical data of the electronics. -
Page 43: Connecting The Supply Voltage
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 6.2 Connecting the supply voltage The green status LED should light up when power is connected to the N and L terminals (either directly on the board support with 24 V AC/DC or on the optional switched-mode power supply with 90 to 264 V AC). -
Page 44: Care And Maintenance
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 7.0 Care and maintenance NOTE ! The power supply cable must be disconnected from the mains (i.e. deenergised) prior to cleaning the electronics. Suitable precautions must be taken to prevent the mains voltage from being re-connected inadvertently. -
Page 45: Troubleshooting Table
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 9.0 Troubleshooting table ATTENTION ! - read point 10.0 and 11.0 prior to dismantling and repair work ! - read point 6.0 before restarting the plant Fault Possible causes Remedy Green LED does not lit Power failure Check the mains power supply... - Page 46 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G Fault Possible causes Remedy Actuator oscillates continuously Proportional action Xp setting on Increase the Xp value (refer to about a point controller is too low the controller Operating Instructions) or set the ECONOMY switch to Dead band setting on controller is Increase the dead band value too low...
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Page 47: Failure Signals According To Namur Ne 107
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 9.1 Failure signals according to NAMUR NE 107 Warnings and information messages (blue, yellow or orange LEDs) do not interrupt the control mode! ® NE 107 Colour NAMUR description ARI-PREMIO -Plus 2G Maintenance required Blue... -
Page 48: Led-Encoding (From Software Version 2.1.7 And Higher)
Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 9.2 LED-encoding (from software version 2.1.7 and higher) No initialization run Green Blockage Green Orange control signal failure Green Yellow ADV - outside the travel path Green Orange Yellow Position kann nicht erreicht werden Green Orange Blue... -
Page 49: Warranty / Guarantee
Technology for the Future. GERMAN QUALITY VALVES ARI-Armaturen Albert Richter GmbH & Co. KG, D-33756 Schloß Holte-Stukenbrock Telephone +49 (0)5207 / 994-0 Telefax +49 (0)5207 / 994-158 or 159 Internet: http://www.ari-armaturen.com E-mail: info.vertrieb@ari-armaturen.com... -
Page 50: Ec Declaration Of Conformity
EU-Directive 2011/65/EU on the restriction of the use of hazardous substances in electrical and electronic equipment Herewith we declare, ARI-Armaturen Albert Richter GmbH & Co. KG, Mergelheide 56-60, 33756 Schloß Holte-Stukenbrock that the supplied model of thrust actuator ARI-PREMIO-Plus 2G... - Page 51 Operating and installation instructions ® Thrust actuator ARI-PREMIO -Plus 2G 0040501006 3814 Page 2-51...
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