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Larius Zeus Liner 50L Operating And Maintenance Instruction Manual

Street marking liner with piston pump
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Zeus Liner
Street marking
with piston pump
YOUR PARTNER FOR ALL YOUR MARKING NEEDS SINCE 1969
Ediz. 001 - 12/2015

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Summary of Contents for Larius Zeus Liner 50L

  • Page 1 Zeus Liner Street marking with piston pump YOUR PARTNER FOR ALL YOUR MARKING NEEDS SINCE 1969 Ediz. 001 - 12/2015...
  • Page 2 Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.

  • Page 4: Warnings

    Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work. Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the equipment during the work, inspection, or maintenance cycles. Ed. 001 - 12/2015 www.larius.eu...

  • Page 5: A Aworking Principle

    • Enabling or disabling the frontal steering wheel; • Adjust the pressure of work; In the LARIUS models, the paint canister can be loaded directly This type of equipment is capable of painting one line at a time upon the undercarriage or else poured into the non-stick (20 in a single color.
  • Page 6 ZEUS LINER Lt. 50 Tank Lt. 20 Tank Ed. 001 - 12/2015 www.larius.eu...

  • Page 7: B B Technical Data

    ZEUS LINER TECHNICAL DATA ZEUS LINER 50L RIF. 4560 ZEUS LINER 25L RIF. 4561 ZEUS LINER Internal combustion engine power 4 kW ÷ 5 kW (upon availability) Max. Delivery 3,5 l/min Max. pressure 210 bar AT 250 Airless spray-gun Sizes of the furnished nozzles...
  • Page 8 20 cm ~ 6 cm ~ 8 cm ~ 16 cm 25 cm ~ 10 cm ~ 20 cm 30 cm ~ 10 cm ~ 12 cm ~ 23 cm 35 cm ~ 26 cm Ed. 001 - 12/2015 www.larius.eu...
  • Page 9 1-1A lt. 20 tank - lt. 50 tank Pivoting wheel Recirculation tube Gasoline tank Suction intake valve (versione 50 lt.) Brake Product supply tube Draught hose (20 l version) Pumping group Gun-holder arm Gun AT250 Ed. 001 - 12/2015 www.larius.eu...
  • Page 10 Potentiometer for adjusting Recirculation lines the operating pressure Draught lines ON/OFF switch Recirculation lines (50 l version) Gun connection lines Safety-recirculation valve Plug for filter Pumping unit connection lines Compensation valve Directional wheel lock/release lever Ed. 001 - 12/2015 www.larius.eu...
  • Page 11 • NEVER EXCEED THE MAXIMUM WORKING PRESSURE In case of damage, call immediately LARIUS and the INDICATED. Shipping Agent. All the notices about possible damage or anomalies must arrive timely within 8 days at least from •...

  • Page 12: Conditions Of Guarantee

    - modifications, interventions and maintenance that have not been authorised by the manufacturer; - use of non-original spare parts or parts that do not correspond to the specific model; - total or partial non-compliance with the in- structions provided. Ed. 001 - 12/2015 www.larius.eu...

  • Page 13: Flexible Tube And Spray Gun Connection

    NEVER use sealants on fittings’ threads. STARTING THE MOTOR In order to start the motor, proceed as follows: • Fill the gasoline tank (F8). • Bring the accelerator lever (F11) to about 1/2 of its run. Ed. 001 - 12/2015 www.larius.eu...

  • Page 14: Washing Of The New Equipment

    Therefore, wash with diluent before sucking the product. • Lift the suction pipe and dip it into the solvent tank. • Clean the inside of the tank with a brush. Ed. 001 - 12/2015 www.larius.eu...
  • Page 15 “CIRCULATION & WASHING” position (drop symbol). stop the pump. • Closed the recirculating-safety valve (F17). Circulation and washing PRESSIONE PRESSURE • Turn pressure regulating knob (F18) clockwise a little so that the machine idles. Minimum operation PRESSIONE PRESSURE Ed. 001 - 12/2015 www.larius.eu...
  • Page 16 Insert the manual gun trigger lock and assemble the nozzle. PRODUCT PREPARATION MAKE SURE THE PRODUCT IS SUITABLE TO BE USED WITH A SPRAY GUN. • Mix and filter the product before using it. For filtration use CLOSE-MESH and LARGE-MESH LARIUS METEX braids. Ed. 001 - 12/2015 www.larius.eu...

  • Page 17: Regulations

    (X-Y-Z axes) you must operate on the specific regulators (G2- G3-G4-G5-G6-G7-G8). WORKING SETUP PROCEDURE • Use the tooling after performing all the SETTING UP ope- rations above described. • Check that there is enough petrol. • Open the product output tap (H1). Ed. 001 - 12/2015 www.larius.eu...

  • Page 18: Adjustment Pump Unit Speed

    Then it closes so as to go back to the first working or decrease the speed of the pump. conditions. During the painting operation it is normally recommended to maintain the position of the accelerator lever (H4) at about 3/4 of its maximum run. Ed. 001 - 12/2015 www.larius.eu...
  • Page 19 (pump Follow the washing procedure before using again activated), until the tank has been completely emptied then the equipment. shut off the pump by bringing the handle (I1) to its minimum position. Ed. 001 - 12/2015 www.larius.eu...

  • Page 20: General Maintenance

    (Ref. 16325). This oil makes it easier for the piston to slide and prevents any material that escapes via the seal gasket drying when the equipment is stopped. Ed. 001 - 12/2015 www.larius.eu...
  • Page 21 Replace it with a larger-mesh filter • Suction ilter too fine; (with very dense products, remove the filter); • Open the product output valve; • Product output valve closed; • Check the suction pipe; • The equipment sucks air; Ed. 001 - 12/2015 www.larius.eu...
  • Page 22 (the motor runs slowly and the piston rod keeps on going up and down) • Disassemble the pumping group • Suction or delivery valve dirty; and clean; • Verify and replace it, if necessary. • Recirculating-safety valve defective. Ed. 001 - 12/2015 www.larius.eu...

  • Page 23: M M

    Point the gun at the container of the product and press the trigger to release pressure. • Loosen very slowly the fitting of connection from the flexible hose to the gun. Clamp released • Clean or replace the flexible hose and the nozzle. Ed. 001 - 12/2015 www.larius.eu...

  • Page 24: N N

    Disconnect the product feed hose (N1) from the pump unit Rif. 20213 by unscrewing the nut (N2). • Unscrew the fixing ring nut (N3) using the relevant closing pin (Ref. 20144). • Remove the pin (N6) from its seating. Rif. 20144 Ed. 001 - 12/2015 www.larius.eu...

  • Page 25: Pit Stop Maintenance

    Lock the pump unit into a vice and unscrew it with a 50mm wrench; • Release the pump unit from the body of the suction valve; • Grip the stem valve (N11) in a vice; Ed. 001 - 12/2015 www.larius.eu...
  • Page 26 (as illustrated); • Screw the valve stem (N14) on again and tighten fully, grip- ping the valve in a vice. To tighten, use a 22 mm spanner; the use of a thread paste is recommended; Ed. 001 - 12/2015 www.larius.eu...
  • Page 27 Lubricate with grease before fitting. • Remove the seal (N21) with a screwdriver; Ed. 001 - 12/2015 www.larius.eu...
  • Page 28 Check the integrity of the surface area of the sphere in contact with the ball (N15). If worn replace the complete detail. The ball seating (L17) is countersunk on one side, where the ball (L18) must sit. Ed. 001 - 12/2015 www.larius.eu...
  • Page 29 Screw on the complete foot valve (N26) with the sleeve assembly (N27); In order to guarantee a proper seal, tighten the foot valve (N26) fully, using a 50 mm spanner. Insert the complete piston stem (N30) after greasing the gaskets (N31); Ed. 001 - 12/2015 www.larius.eu...
  • Page 30 (N32) and the pin (N33) supplied (Ref. 20144). Ref. 20144 Closing/opening • To assemble all the parts in the correct sequence, see the exploded diagram on page 44. • Close the seal ring nut (N35) all the way. Ed. 001 - 12/2015 www.larius.eu...

  • Page 31: Spare Parts

    Re-circulation unit complete pa. 40 50l tank pag. 36 20l tank pag. 37 Complete mechanical unit pag. 42 Complete pumping unit pag. 44 Guns arm unit Complete steering unit pag. 41 pag. 31 Accessories pag. 46 Ed. 001 - 12/2015 www.larius.eu...
  • Page 33 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Pos. Code Description 4555 Complete steering unit 92038 Spring 4735 Screw 4253 Wire stopper 4841 Screw 4736 330058 Washer 5339 Washer 4737 Base 4739 Screw 3637 Ed. 001 - 12/2015 www.larius.eu...
  • Page 34 ZEUS LINER COMPLETE FRAME UNIT REF. 4565 (REF. 4555 INCLUDED) WARNING: Always indicate code and quantity for each part required. Ed. 001 - 12/2015 www.larius.eu...
  • Page 35 Compensation tube 1/4” 15m rac. 8371 Screw M16x1.5 4492 Washers 4448 Complete spray gun support unit 96030 4833 Fast Clean small Liner accessory 4461 Wheel 11210 Complete spray gun AT 250 4869 Block 8079 Technical data plate 4450 Ed. 001 - 12/2015 www.larius.eu...
  • Page 36 ZEUS LINER COMPLETE ZEUS LINER REF. 4554 WARNING: Always indicate code and quantity for each part required. Ed. 001 - 12/2015 www.larius.eu...
  • Page 37 Bush 32005 Washer 4435 81107 Vibration-damping pad 40x30 M8 96031 Screw 34009 Washer 32032 Screw 69016 Screw 4558 Pinion 96031 Screw 96080 4553 Zeus Liner reduction unit 4556 Spacer 16656 Warning tags 34009 Washer 16325/1 Ed. 001 - 12/2015 www.larius.eu...

  • Page 38: R R

    18249/1 Cover 32024/1 85014 Filter 901568 Screw 18231 Support 20833 Elbow 18249 50L Tank 8375 Union 18246 Support 30532 Valve 3637 95032 Union 96030 Washer 96099 Seal 901568 Screw 4834 Complete suction+output system 4894 Support Ed. 001 - 12/2015 www.larius.eu...

  • Page 39: Complete 20L Tank

    Pos. Code Description Pos. Code Description 4890 Complete 20L Tank 4064 20l Tank 4314 Screw 4274 Belt 52017 69014 Screw 4308 Ring 4250 Base 4309 Rubber 4111 Cover complet 4109 Cover 16676 Complete suction+output system Ed. 001 - 12/2015 www.larius.eu...

  • Page 40: T T

    COMPLETE BOX REF. 4896 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Pos. Code Description 4896 Complete box 32005 Washer 91062 Screw 16850 Warning stickers 5933 Switch ON/OFF 30549 Potentiometer 8042 Ed. 001 - 12/2015 www.larius.eu...
  • Page 41 ZEUS LINER COMPLETE BOX TRASFORMER REF. 4845 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Pos. Code Description 4845 Complete box transformer 91062 Screw 8042 4846 Transformer box 32005 Washer Ed. 001 - 12/2015 www.larius.eu...
  • Page 42 4892 Base 18689 Or Seal 16400 Valve 33004 Screw 32005 Washer 33005 Washer 91062 Screw 56534 Plug 18871 Cable fastener 56535 Seal 18684 Copper gasket 16205 Filter 18657 Pressure label 18627 Sieve 16854 Warning stickers Ed. 001 - 12/2015 www.larius.eu...
  • Page 43 Joint for gun arm 26017 Joint pin 95083 Screw TCE UNI M12x40 26972 Bush 26015 Joint to connect gun arm 95666 Flat washer ø 16 510026 Washer ø 8 95013 Self-locking nut M16 8385 Screw UNI M8x30 Ed. 001 - 12/2015 www.larius.eu...

  • Page 44: Xcomplete Mechanical Unit

    ZEUS LINER COMPLETE MECHANICAL UNIT WARNING: Always indicate code and quantity for each part required. Ed. 001 - 12/2015 www.larius.eu...
  • Page 45 Screw M6X10 30259 Cam assembly 30274 Warning stickers 30272 Spacer pin Ø 6X10 30666 Tightening ring 30208 Guide bushing 30225 Fixing ring 30209 Connecting rod 20278 Cylindrical pin 30261 INA Roller bearing 30262 Complete connecting rod Ed. 001 - 12/2015 www.larius.eu...

  • Page 46: Y Ycomplete Pumping Unit

    ZEUS LINER COMPLETE PUMPING UNIT WARNING: Always indicate code and quantity for each part required. Tightening pin CORRECT FITTING Ref.20144 ZEUS Complete intake tube and recirculation Ref. 35161 CORRECT FITTING Ed. 001 - 12/2015 www.larius.eu...
  • Page 47 35136 Assembly cylinder 35154 Polyethylene gasket 35137 Suction hose Assembly kit 35157 PTFE gasket 30122 Ring seal top awards 35129 Lower stem 35142 Ring male lower 37180 O-Ring 35159 Pack lower packing 35131 Upper stem Ed. 001 - 12/2015 www.larius.eu...
  • Page 48 Art. 270: FILTER 100 MESH Art. 271: FILTER 60 MESH PISTON GUNSTOCK FILTERS Art. 16802: FILTER 30 MESH Code 11039: Green (30M) - Code 11038: White (60M) Code 11037: Yellow (100M) - Code 11019: Red (200M) Ed. 001 - 12/2015 www.larius.eu...
  • Page 49 SFC25-60 SFC39-80 SFC15-40 SFC27-20 SFC43-40 SFC15-60 SFC27-40 SFC43-60 SFC17-20 SFC27-60 SFC43-80 SFC27-80 SFC51-40 SFC17-40 SFC17-60 SFC29-20 SFC51-60 SFC19-20 SFC29-40 SFC51-80 UGELLO SUPER FAST-CLEAN SFC19-40 SFC29-60 Art. 18280: JOINT Art. 18270: SUPER FAST-CLEAN base UE 11/16x16 Ed. 001 - 12/2015 www.larius.eu...
  • Page 50 Art. 35018: 10 mt Code 10156: SWIVEL CONNECTION FOR PLA 1/4" Code 147: HIGH PRESSURE GAUGE M16X1,5 Code 10159: SWIVEL CONNECTION FOR PLA M16x1,5 Code 150: HIGH PRESSURE GAUGE GJ 1/4” Code 35185: PUMPING UNIT COMPLETE REPAIRING KIT Ed. 001 - 12/2015 www.larius.eu...
  • Page 51 1 Roller with medium fiber Flexible hose mt. 2 3/16 " M16x1,5 MX 850 MX 1100 MX 1100 ER Art. 217550: MX 850 - Art. 217560: MX 1000 - Art. 217570: MX 1100 ER Ed. 001 - 12/2015 www.larius.eu...
  • Page 52 DALÌ LINER DRAGON LINER SEMOVENTE MANUFACTURER: 23801 CALOLZIOCORTE - LECCO - ITALY - Via Antonio Stoppani, 21 Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43 E-mail: larius@larius.com - Internet http://www.larius.com DIRECT LINE CUSTOMERS TECHNICAL SERVICE Tel. (39) 0341/621256 Fax (39) 0341/621234...

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