Feature of the Product and Safety Precautions (Carefully read the following before using the unit) PR-DTC-4000C/4000CP is Digital Tension Controller, a model which controls the powder brake or the powder clutch after reading the load cell, pickup sensor values. The output includes 0 to 24 V which controls the powder brake or the powder clutch, and 0 to 10 V, 4 to 20 mA which is auxiliary output, and there are 1 output contact points.
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Precautions for Use - Unwarranted operation of the controller may cause the defects of the object materials. - Pora shall NOT be responsible for any damages to the controller caused by such operations. PORA ELECTRIC MACHINERY CO.,LTD.
(※The controller can be installed in various methods as below.) ② Please Coupled to the bracket and tighten the screws ① Firmly fasten the unit on the panel Install the product in places which guarantee the user’s convenience, management and maintenance. PORA ELECTRIC MACHINERY CO.,LTD.
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Wrong connections of power terminals (be also careful of the sequence that normal loads use power), contacts of DC input/output wires and power wires, and short circuits of output wires etc. may be a cause of serious damages. PORA ELECTRIC MACHINERY CO.,LTD.
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: Check Different Connecting Terminals Based on the Detector Types Pick-up type and load cell type tension detectors have different terminal colors. Due to the potential risks of malfunction & damages to the unit, make sure to check the terminals and match their respective colors. PORA ELECTRIC MACHINERY CO.,LTD.
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· When using a remote in hold mode, operation button power output ZERO ZERO at the front is not working. 0.1Ω EMERGENCY EMERGENCY · When using a remote in plus mode, operation button at the front is working partially. PORA ELECTRIC MACHINERY CO.,LTD.
Protection structure IP40 equivalent Operating temperature 0~65℃ Weight 0.6 Kg 1.4 Kg ※PR-DTC-4000C can use the SMPS up to 7A depending on the powder brake/clutch. 4.Compatible Sensor Sensor Model PRTL (Load Cell) PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA PR-LX (Pickup) PR-LX-030TD, PR-LX-050TD, PR-100TD PORA ELECTRIC MACHINERY CO.,LTD.
·Press long(auto mode) :The P·I·D gain value is set when the P·I·D gain is activated. ·Press once(setup mode) : It operates as ENTER button in the setup mode, and performs the function of selecting an item or saving the setup. PORA ELECTRIC MACHINERY CO.,LTD.
( You can set the gain which determines responsiveness of the tension control to the normal standard. However, P·I·D Gain Setup please make the adjustment if the responsiveness or safety is required to be improved by temporarily changing the gain in accordance with the machine situation.) PORA ELECTRIC MACHINERY CO.,LTD.
· Rotate the ‘DIAL button’ on the front control panel to enter a weight value. The weight value is indicated flickeringly on the ‘Display’. · Press the ‘OUT/SPAN button’ on the front control panel at length to complete the span setup. Presslong(SpanCalibration) Presslong(ZeroCalibration) FnButton(CANCELButton) RotatetheDIALbuttontoenteraweightvalue. (DIALButton) Whenenteringthespansetupmode,itflickers (indicatestheweightvalue). PORA ELECTRIC MACHINERY CO.,LTD.
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If the span setup has not been properly done, carry out the work again from zero adjustment. 2.Inputtheweightuponthevalueofspan(unit:kg) (※Detector:Weightof30to100%ofthemaximumload) 1.Passastringhangingtheweightthroughthecenteroftheroller (※Take care so that the string may not pass under the roller that has the tension detector) PORA ELECTRIC MACHINERY CO.,LTD.
(1) Object tension by changing the value and verify that the value of the tension control. (2) You can use after change 'P·I·D Gain' value when the tension value is not controlled and changing value is too big. PORA ELECTRIC MACHINERY CO.,LTD.
·When DIAL button is pressed long, gain setup mode will be closed. ·Refer to page 18 for the detailed P·I·D gain setup. PORA ELECTRIC MACHINERY CO.,LTD.
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● If the rate time is decreased, over shoot phenomenon will grow and the equipment will be unstable even during normal operation. ●Increasing the rate time will reduce over shoot and improve the stability during normal operation. PORA ELECTRIC MACHINERY CO.,LTD.
(When changing by the manual → auto mode, it does not work.) ·When auto is switched to manual TOTAL A→M PRTL TOTAL A→M PRTL 50.0KG 50.0KG 25.0KG 25.0KG 5.0V 5.0V AUTO OBJ 20.9% MANU OUT 20.9% Maintenance of the current output value PORA ELECTRIC MACHINERY CO.,LTD.
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Maintenance of the current output value ·When manual is switched to auto TOTAL A~M PRTL TOTAL A~M PRTL 50.0KG 25.0KG 25.0KG 25.0KG 5.0V 18.0V MANU OUT 20.9% AUTO OBJ 20.9% Initialization of the current tension value PORA ELECTRIC MACHINERY CO.,LTD.
It operates as an enter button, and performs the function to select an item or save the settings. ·Set value can be set by turning the dial. CANCEL/ESC Button ·Setup Mode : Returned to the previous item or cancelled PORA ELECTRIC MACHINERY CO.,LTD.
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‥UNUSE :The previous operation is disregarded when the power is turned off and then on. (manual operation) 6)FACTORY SET (NO, INIT EXCEPT SENSOR SET, ALL INIT) can be set by turning the dial button. ‥Initialization exclusing sensor setup: All setups except sensor setup are initialized. ‥Initialization of all: All setups are initialized. PORA ELECTRIC MACHINERY CO.,LTD.
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2.SPAN/SCALE :Span or scale setup is selected. 3.ZERO ADJ :Refer to page 16. 4.SCALE SET : For scale setup, the sensor setup is done by adjusting the zero point and inputting the scale without putting a weight on. PORA ELECTRIC MACHINERY CO.,LTD.
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3.HOLD TIME :The time during which the output maintaining voltage value will be applied is set. (0.0~999.9s) 4.HOLD RATIO :The voltage value to which the output maintaining voltage value will be applied is set. (0~400%) ·TG PORA ELECTRIC MACHINERY CO.,LTD.
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‥0~24V :If the target tension value is increased, the output voltage value also increases in reference to 0 V. ‥24~0V :If the target tension value is increased, the output voltage value decreases in reference to 24 V. PORA ELECTRIC MACHINERY CO.,LTD.
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ZERO : [ 100 ] / [ 105 ] SPAN : [ 2000 ] / [ 2010 ] S - Z : [ 1900 ] / [ 1905 ] (※ They should be positive and similar numbers.) PORA ELECTRIC MACHINERY CO.,LTD.
PR-DTC-4000C PR-DTC-4000CP Trouble Shooting PR-DTC-4000C, 4000CP does not contain short-term consumables, but regular checks in accordance with the followings are highly recommended. 1) Has the inner temperature excessively risen due to the exposure to an exothermic body or direct sunlight?
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Tension Controller M E M O PORA ELECTRIC MACHINERY CO.,LTD.
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PR-DTC-4000C PR-DTC-4000CP Terms of Quality Assurance 1. E verypurchaserofPora'sproductsiseligibleforcomplimentaryafter-salesservicesforanydefectsorerrors thatmayhaveoccurredunderthenormalconditionsofusefortheprescribedperiodoftime. 2. Pora'sproductsareguaranteedforoneyear(12months)fromthetimeofpurchase. 3. I fyouwanttohaveyourservicedasperthiscertificate,pleasecontactyournearestdealerorPora'sheadoffice. P rovided,youareresponsibleforalltheexpensesthatmaybeincurredbysending,bringingortransportingthe producttoyourdealerortous. 4. Y oumaynotbeeligibleforourcomplimentaryservicesevenwithinthecomplimentaryserviceperiodunderthe followingcases. 1) Troublesordamagescausedbythemishandlingorincorrectuseoftheproduct. 2) T roubles or damages caused by the maintenance, modifications or disassembling by any other than our designateddealersorPora'sheadoffice.
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PORA ELECTRIC MACHINERY CO.,LTD. www.p o ra .c o m As to the latest information, please refer to the Website of Pora. 1. The content of this manual may be changed without prior notice, for which we request your kind understanding.
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