PORA PR-DTC-4100.AD Setting Manual
  1. Manuals
  2. Brands
  3. PORA Manuals
  4. Controller
  5. PR-DTC-4100.AD
  6. Setting manual

PORA PR-DTC-4100.AD Setting Manual

Tension controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

TH
T
TH
H
H E
E
QU
Q
QU
U
U A
A
A L
A
T
TR
TR
B
B E
B
E
E S
E
S
S
S T
T
LT
LI
L
I
IT
I
T
TY
Y
AN
AN
A
N
N D
D
R
RU
U
U
U S
S
S T
S
T
Setting manual
Tension Controller
PR-DTC-4100.A
PR-DTC-4100.AD
PORA ELECTRIC MACHINERY CO.,LTD.
www.p o ra .c o m
Rev 2.2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PR-DTC-4100.AD and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for PORA PR-DTC-4100.AD

Summary of Contents for PORA PR-DTC-4100.AD

  • Page 1 PORA ELECTRIC MACHINERY CO.,LTD. www.p o ra .c o m Setting manual Rev 2.2 Tension Controller PR-DTC-4100.A PR-DTC-4100.AD...

  • Page 3: Table Of Contents

    Tension Controller PR-DTC-4100.A PR-DTC-4100.AD CONTENTS Product Characteristic & Precautions ....3 The way of setting ..........26 1. BASIC SET ............28 Before Use .............4 2. TENSION CALIBRATION ........28 1. Dimensions ............4 3. TENSION CONTROL ........29 2. External connection diagram ......5 4. CONTROL OUTPUT .........30 3.

  • Page 5: Product Characteristic & Precautions

    Precautions for Use - Unwarranted operation of the controller may cause the defects of the object materials. - Pora shall NOT be responsible for any damages to the controller caused by such operations. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 6: Before Use

    Tension Controller Before Use 1. Dimensions PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 7: External Connection Diagram

    Driver B 24Vdc/4.5A Power for sensor Sensor input 3+ SIG3+ SENSOR FUSE T1.6A Sensor input 3- SIG3- INPUT2 Power (For Power 100~240Vac differential Power for sensor pickup) Sensor input 4+ SIG4+ METAL PLATE Sensor input 4- SIG4- PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 8: Product Installation & Wiring

    - Please use solderless terminal like same sized one of below image. - Please tighten certainly not to cause malfunction. - Input/output wiring should be wired through DUCT which is same as other power line and shouldn’ t be tied together. PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 9 PR-DTC-4100.A / AD 3) Terminal block PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 10 Please check each type of connection terminal for tension detector. The color of connection terminal between tension detector for pickup type and for loadcell type is different. Please be sure to check the above connection terminal to avoid malfunction and damage. PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 11 Please connect signal line of potentiometer to Al+ terminal and Al- terminal to No.20 terminal (GND). Please set the analog input at analog input section in setting menu to be voltage (0~10V) PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 12: Product Specifications

    5. Compatible Sensor Sensor Model PRTL (Load cell) PRTL-A, PRTL-AB, PRTL-B, PRTL-C, PRTL-D, PRTL-E, PRTL-PA PR-LX (Pickup) PR-LX-030TD, PR-LX-050TD, PR-100TD PRTP (Differential Pickup) PRTP-2T, PRTP-3T, PRTP-5T ※Besides, it is able to input tension detecting sensor ranging from 1mV/V~35mV/V. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 13: Guidance On Operating Part

    PR-DTC-4100.A / AD 6. Guidance on operating part 1) Front operating anel of PR-DTC-4100.AD 2. LED for indicating status 3. Fn Button 4. LED for indicating tension 5. FND for indicating tension 1. LCD Screen 6. Automatic button 7. Manual button 8.
  • Page 14 Dip switch Remark Setting Ethernet When Ethernet, all 3. Ethernet communication. Modbus dip switches are on, it is set to Modbus Modbus-RTU 4. Modbus Modbus use. Communication setting. Power switch It turns on or off the power. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 15: Guidance On Display

    / (Display change with Fn Button) Guidance on Icon and screen ※NOTE: The order of setting icon may change depending on whether to use or not set-up function. 0 . 0 5 . 8 0.0 mpm 100.0mm PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 16 It is shown when using automatic mode. mode It shows the contents on specific operating status. Alarm Key lock, Zero setting, Using remote, Remote unused, Faulty power, Overheating, Overload A, Overload B Indicating product It shows temperature of drive board. temperature PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 17 Tension total (T), Left (L), Right (R) Control output It shows values of control output. Excitation voltage It shows set-up excitation voltage. Output limit It shows set-up output limit. Line speed It shows line speed. Diameter operation It shows current diameter operation. PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 18 It is able to set the movement speed of a graph using left/right button. Time setting (Time/Div) Tension setting It is able to set the range of tension indicated using up/down button. PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 19 INFORMATION ---- 0000 0000 1000 0000 Bit: 15 ZERO TENSION BAD CONN.R LOW TENSION BAD CONN.L HIGH TENSION POWER ERROR UNBALANCE TENSION MAX DIAMETER UNBALANCE SPAN OVERHEAT OVERLOAD B OVER INPUT R OVERLOAD A OVER INPUT L PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 20 The power (+12V, +12V, 5V) inside a product is unstable. BAD CONN . L An error has occurred to wiring of left tension detector signal. BAD CONN . R An error has occurred to wiring of right tension detector signal. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 21: Working & Operation

    0 . 0 0 . 0 Pressing dial 5 . 8 5 . 8 5 . 8 [ Possible to set target tension ] [ Setting impossible ] 0.0 mpm 100.0mm 0.0 mpm 100. Pressing dial PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 22: Setting Zero

    7. CALI. SCALE(%) 7. CALI. SCALE(%) 7. CALI. SCALE(%) 7. CALI. SCALE(%) 100.0 3) In case of dancer roll, please set span by fixing to the position (the upper limit of dancer roll) where tension is maximum. SELECT PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 23: Tension Calibration (Scale Setting)

    HEALTH Dial 0 . 0 ALARM ZERO REMOTE 0.0 mpm 100.0mm AUTO MANU AUTO MANU DISPLAY REMOTE ENTER ENTER LOCK PRESET ZERO PR-DTC-4100. SELECT SET UP SELECT SET UP DIAL DIAL DIGITAL TENSION CONTROLLER WWW.PORA.COM WWW.PORA.COM PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 24: A, B Output Switch

    5. A, B Output switch ※This A, B output switch function is available only for PR-DTC-4100.AD. Please be reminded. ※ When switching A, B control shaft, it may need waiting time and waiting output. Please check in advance if the setting is well.

  • Page 25: P·i·d Sensitivity Setting

    (kg) Very fast response and poor stability Easy stability and medium speed point Very stable but late response Time (sec) ※NOTE Please set within the range which is not much different from the factory setting value. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 26: Button Lock Function

    4) When using communication function except for hyper terminal, remote function has to be activated. (When using communication, digital input is not read.) 5) It is always able to set remote function to be working when turning the powder using initial operation mode function. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 27: Setting

    SET UP Moving to left/right DIAL WWW.PORA.COM ROLLER Dial button ● - Pressing longer: Setting executed (Only available in manual mode) - Pressing shorter: Choosing setting item - Dial rotation: Moving setting item or changing figures PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 28: The Way Of Setting

    3 . 0 number. Curr. 5. ZERO INPUT(BCD) 6. SPAN INPUT(BCD) 4095/ 4095 - On pop-up, it shows the maximum figures selectable, the data being 7. CALI. SCALE(%) set before and the data being used now. 100.0 SELECT PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 29 This means data which sets time. This means data which sets speed. This means data which sets width of materials. This means data which sets length unit. (Diameter) This means ratio of data which is set. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 30: Basic Set

    7) CALI. SCALE(%): It is to calibrate tension by adjusting current scale of tension when there is not a counterweight for calibration. - Setting range: 0.0 ~ 1000.0 - Please only use this function when it is possible to estimate current tension. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 31: Tension Control

    7) TAPER USE: It is selectable whether to use taper tension function or not. Setting item: UNUSE, USE ● - When setting ‘ use’ , set-up values within main item of [9. TAPER] will TAPER USE - USE be applied. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 32: Control Output

    - After completing switching a shaft, the standby output will be generated to a shaft which was used before during set-up complete times. ※NOTE It is only able to use this shaft switch function in PR-DTC-4100.AD. (Please refer to page 22) PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 33: Pid Set

    6) ANALOG 3 INPUT: It is to set the input signal of Analog No. 3 terminal. Setting item: 0...10V, 4...20mA ● - The data will not be read correctly if the setting is wrong. ※NOTE An icon will not be shown when not using Analog 1, 2, 3. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 34: Analog Input Set

    7) OFFSET(% FS): It is to set the offset values which will add to manual output. (Analog input signal) - Setting range: 0.0 ~ 100.0 8) SPAN(xN): Please do multiply the values which is set to manual output. (Analog input signal) - Setting range: 0.0 ~ 10.0 PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 35: Line Speed

    - Setting range: 0.0 ~ 1000.0 - If line speed is higher than set-up values, manual mode will be switched to automatic mode and if it is lower than set-up values, automatic mode will be switched to manual mode. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 36: Taper

    Taper ratio 100% Taper ratio 90% Taper ratio 50% Diameter (mm) ※NOTE As the diameter of roll increases, decrease tension value softly. It will decrease the stress inside roll and lead to reduce defect of wrapped roll. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 37: Analog Output

    CHANGE, DIA.RESET 7) INPUT TYPE: It is to select the way of digital input signal. Select item: HOLD, PULSE ● - When selecting ‘hold’ , relevant operation is executed only while relevant input is being kept. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 38: Digital Output

    3) ANALOG OUT(sec): It is to set delay time for analog output. - Setting range: 0.1 ~ 10.0 ※NOTE SELECT When the motion of relevant data is severe, please adjust appropriate value by going up slowly filtering time. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 39: User Set

    7) EMS RATIO(%): It is to set control output ratio when emergency stop function is run. - Setting range: 0.0 ~ 1000.0 8) BUZZER: It is to set whether to use buzzer or not. Select item: UNUSE, USE ● PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 40: Display

    A-IN1: It shows data of No. 1 analog input signal. A-IN2: It shows data of No. 2 analog input signal. A-IN3: It shows data of No. 3 analog input signal. A-IN4: It shows data of TG input signal. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 41: Using Communication

    0 / 1 Contents Data type Range of values Data -20000...20000 digit Tension Total integer D2~D3 [1kg, 1N] 0...1000 digit Control Output integer D4~D5 [0.1%] ※The specification of CAN data can be changed without any notice. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 42: Modbus-Rtu (Rs-232)

    01 (0x01) It appears when requesting unpermitted operation. Illegal data address 02 (0x02) It appears when requested data address is not valid. Illegal data value 03 (0x03) It appears when requested data is beyond the bounds. PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 43 When requesting data values of nonexistent address whose the number is Address 43013 (0xA805). >> Request Slave ID ADD_H ADD_L REG_H REG_L CRC_L CRC_H 0x01 0x03 0xA8 0x05 0x005 0x01 0xB4 0x6B >> Response Slave ID CRC_L CRC_H 0x01 0x83 0x02 0xC0 0xF1 PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 44: Hyper Terminal (Rs-232)

    It is able to check the status of operation and setting data of a product through PC. Hyperterminal is kind of a communication program which is used to connect to communication service of normal text environment. For further inquiry, please contact the web site or headquarter of PORA Electric Machinery Co., Ltd. (+82-31-455-8183)

  • Page 45: The Rest

    DANCEDR ROLL 2. ANALOG 1 INPUT 40052 9C74 0...10V, 4...20mA 0...10V 6. ANALOG INPUT SEL. UNUSE, TENSION, TORQUE, 3. ANALOG 2 40053 9C75 LINESPEED, DIAMETER, UNUSE DANCEDR ROLL 4. ANALOG 2 INPUT 40054 9C76 0...10V, 4...20mA 0...10V PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 46 UNUSE, AUTO, MANU, OUT ON/OFF, 5. DIGITAL 5 40105 9CA9 CHANGE ZERO, EMS, CHANGE, DIA.RESET UNUSE, AUTO, MANU, OUT ON/OFF, 6. DIGITAL 6 40106 9CAA DIA.RESET ZERO, EMS, CHANGE, DIA.RESET 7. INPUT TYPE 40107 9CAB HOLD, PULSE HOLD PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 47 1. Data setting using communication does not support data type for Float. Please set ‘int type’ which multiplies 10 ※Caution from current data for all read/write of Float type data. 2. When setting data, please input only within relevant setting range. PORA ELECTRIC MACHINERY CO.,LTD.

  • Page 48: Checking Abnormalities

    3. Please check if the load is connected well. Power related 4. Please contact PORA if there is a problem to power system inside a product. HEALTH LED in front Please remove all electric connections except for power and contact PORA if same things part is off.

  • Page 49: Table For Standard Of Tension

    #34 (0.006 inches) 0.50 0.227 #36 (0.005 inches) 0.25 0.113 #40 (0.003 inches) 0.10 0.045 ·As for aluminum wire, please calculate 1/2 to 2/3 from this value. (15,000 psi = 103.42 MPa / 1 mil = 25.4 microns) PORA ELECTRIC MACHINERY CO.,LTD.
  • Page 50 M E M O...
  • Page 51 Terms of Quality Assurance 1.   E verypurchaserofPora'sproductsiseligibleforcomplimentaryafter-salesservicesforanydefectsorerrors thatmayhaveoccurredunderthenormalconditionsofusefortheprescribedperiodoftime. 2.  Pora'sproductsareguaranteedforoneyear(12months)fromthetimeofpurchase. 3.   I fyouwanttohaveyourservicedasperthiscertificate,pleasecontactyournearestdealerorPora'sheadoffice.    P rovided,youareresponsibleforalltheexpensesthatmaybeincurredbysending,bringingortransportingthe producttoyourdealerortous. 4.   Y oumaynotbeeligibleforourcomplimentaryservicesevenwithinthecomplimentaryserviceperiodunderthe followingcases. 1)  Troublesordamagescausedbythemishandlingorincorrectuseoftheproduct. 2)   T roubles or damages caused by the maintenance, modifications or disassembling by any other than our designateddealersorPora'sheadoffice.
  • Page 52 PORA ELECTRIC MACHINERY CO.,LTD. www.p o ra .c o m As to the latest information, please refer to the Website of Pora. 1. The content of this manual may be changed without prior notice, for which we request your kind understanding.

This manual is also suitable for:

Pr-dtc-4100.a

Table of Contents