Table Of Contents; Contents - EWM MTR500W Operating Instructions Manual

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Contents

1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 General .......................................................................................................................................... 7
2.4 Transport ........................................................................................................................................ 9
2.5 Scope of delivery ........................................................................................................................... 9
2.6 Ambient conditions ......................................................................................................................... 9
2.6.1
2.6.2
3 Intended use ......................................................................................................................................... 10
3.1 General ........................................................................................................................................ 10
3.2 Applications .................................................................................................................................. 10
3.2.1
3.2.2
3.2.3
3.3 Documents which also apply ....................................................................................................... 11
3.3.1
3.3.2
3.3.3
4 Machine description - quick overview .............................................................................................. 12
4.1 MTR500W .................................................................................................................................... 12
4.2 MTR500W PP .............................................................................................................................. 13
4.3 Welding torch connection ............................................................................................................ 14
4.3.1
4.3.2
5 Design and function ............................................................................................................................. 16
5.1 General ........................................................................................................................................ 16
5.2 Welding torch ............................................................................................................................... 18
5.3 Configure welding torch ............................................................................................................... 20
5.3.1
5.4 Assemble the wire guide .............................................................................................................. 23
5.4.1
5.4.2
5.5 Assemble the wire guide (EC-S) .................................................................................................. 30
5.5.1
5.5.2
5.5.3
5.5.4
5.6 Converting Euro central connection (EC-S) to Euro central connection ..................................... 42
5.6.1
5.6.2
6 Maintenance, care and disposal ......................................................................................................... 45
6.1 Daily maintenance tasks .............................................................................................................. 45
6.2 Monthly maintenance tasks ......................................................................................................... 45
6.3 Maintenance work ........................................................................................................................ 46
6.4 Disposing of equipment ............................................................................................................... 46
6.4.1
6.5 Meeting the requirements of RoHS ............................................................................................. 46
7 Rectifying faults ................................................................................................................................... 47
7.1 Checklist for rectifying faults ........................................................................................................ 47
7.2 Vent coolant circuit ....................................................................................................................... 49
8 Technical data ...................................................................................................................................... 50
8.1 MTR500W, MTR500W PP ........................................................................................................... 50
099-500073-EW501
25.06.2015
In operation ..................................................................................................................... 9
Transport and storage .................................................................................................... 9
MIG/MAG standard welding ......................................................................................... 10
MIG/MAG pulse welding ............................................................................................... 10
MIG/MAG cored wire welding ....................................................................................... 10
Warranty ....................................................................................................................... 11
Declaration of Conformity ............................................................................................. 11
Service documents (spare parts) ................................................................................. 11
Euro central connection ................................................................................................ 14
Euro central connection (EC-S) .................................................................................... 15
Changing the torch neck............................................................................................... 21
Plastic liner ................................................................................................................... 23
Guide spiral .................................................................................................................. 26
Plastic liner ................................................................................................................... 30
Guide spiral .................................................................................................................. 32
5.5.2.1 Changing the wire feed rollers ...................................................................... 36
Wire Inching .................................................................................................................. 38
Replace inlet guide bush/wire guide bush .................................................................... 40
Assembly ...................................................................................................................... 42
Mounting the welding torch system on the robot .......................................................... 44
Manufacturer's declaration to the end user .................................................................. 46
Notes on the use of these operating instructions
Contents
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