Table Of Contents - MULTIQUIP Rammax Series Operation Manual

Table of Contents

Table Of Contents2
Declaration Of Conformity (Ce)3
Target Audience4
Overview Of Customer Documentation4
General4
Technical Changes5
Spare Parts5
Orientation On The Roller6
Warnings6
Rammax 1575 Orientation6
Product Description8
Identification Of The Roller8
Machine Types8
Product Data8
Filling Capacities9
Roller Designation10
Identification Plate10
Data On The Identification Plate10
Intended Use11
Intended Purpose Of The Rammax 157511
Requirements For The Roller Driver11
Application Limits11
Inappropriate Use12
Safety Information13
General Working Safety13
Roller Operation13
Shear Points14
Tipping Hazard14
Noise Levels15
Safety Markings On The Machine16
Warning Stickers16
Sound Power Level16
Warning Stickers On Board16
Notice Stickers18
Tab. 3-3 Notice Stickers On Board18
Structure And Function21
Component Overview21
View From The Right21
View From Left21
Cockpit Overview22
Overview Of Interior Of Rear Chassis22
Front Bottom View23
Operating And Display Elements24
Display Unit24
Control Lamps24
Control Lamp Functions24
Battery25
Engine Oil Pressure25
Coolant Temperature25
Led Error Display On The Display Unit26
Pre-Heating26
Shutdown Bar26
Error Display26
Infrared Transmitter27
Led Error Display On The Ir Transmitter28
Standard Display28
Battery Charge Monitoring Display While Performing A Function28
Automatic Pairing29
Special Cases29
Cable Connection29
Spiral Cable Connector29
Handling30
Sticker30
Wear The Infrared Transmitter Correctly30
Commissioning32
Inspection Before Commissioning32
Automatic Pairing Of Infrared Transmitter And Machine Controller32
Protection Against Vandalism33
Start The Engine33
Starting The Engine Using The Ignition Switch33
Starting The Engine Using The Infrared Transmitter33
Operation33
If The Outside Temperature Is Below 0°C34
Driving And Braking35
Position Of The Operator35
Distance To Roller35
Position Of The Operator/Distance To Roller35
Controller Opening Angle36
Driving Forwards/Backwards36
Steering Left/Right36
Work Gear /Transport Gear36
Large/Small Amplitude Vibration37
Safety And Monitoring Equipment37
Close Proximity And Distant Shutdown37
Brake37
Turning Off The Engine38
Tab. 7-1 Distance Values For Close Proximity And Distant Shutdown38
Shutdown Bar (Optional)39
Maintenance40
General Safety Information40
Battery Safety Instructions42
General Information About Maintenance42
Rammax 1575 Maintenance43
Maintenance Plan43
Opening The Hood, Front And Rear46
Locking Device46
Engine Compartment Overview47
Left Side Of The Engine47
Right Side Of The Engine48
Fuel (Diesel)49
Checking Fuel Level49
Refueling49
Diesel Fuel Filler Neck49
Draining Fuel50
Cleaning The Fuel Tank50
Diesel Drain, Rear Left On Chassis50
Fuel Filter Element51
Water Separator Filter Element51
Water Separator51
Engine Oil52
Checking The Engine Oil Level52
Location Of Dipstick52
Topping Up The Engine Oil53
Draining Engine Oil53
Replace The Engine Oil Filter54
Hydraulic Oil54
Checking The Hydraulic Oil Level54
Topping Up Hydraulic Oil54
Draining The Hydraulic Oil55
Hydraulic Oil Drain55
Cleaning The Hydraulic Oil Cooler56
Replacing The Hydraulic Oil Filter56
Hydraulic Oil Cooler Grill56
Replacing The Ventilation Filter57
Coolant58
Checking Coolant Level58
Topping Up Coolant58
Expansion Tank58
Cleaning The Radiator59
Coolant Filler Neck59
Radiator Grill59
Functional Check60
Scrapers60
Air-Intake Filter60
Soiling Indicator60
Pendulum Support61
Air Intake61
Air Filter Cartridge61
Articulated Joint62
Lubricating Steering Cylinder, Bearing62
Location Of Grease Nipples On Steering Cylinder63
Brake Test64
Cable/Connector Y964
Lubricant Table65
Consumables66
Tightening Torques66
Screws66
Threaded Adapters/Metric Threads67
Tightening Torque Countersunk Head Screws67
Tightening Torque Flanged Oval-Head Screws67
Threaded Adapters/Inch Threads68
Cleaning The Roller68
To Tighten Hydraulic Hoses And Fittings68
While Cleaning69
Replacing The Battery70
Loosening The Terminals70
Repair70
Starting With Another Battery (Jumpering)71
Charging The Battery Using A Battery Charger71
Long-Term Storage71
Fuses71
Engine Compartment Fuses72
Cockpit Fuses73
Gas Strut73
Replacing Gas Struts73
Overturning/Tipping Of The Rammax 157575
Rammax 157575
Inspect For Damage76
Prevent An Oil Shock76
Disconnect The Battery76
Disassemble The Fuel Filter77
Disassemble The Electrical Steel And Fold It Toward The Back77
Disassemble The Valve Cover78
Remove Cables And Contact Connectors78
Tools/Spark Plug Removal78
Box-End Ratchet Wrench/Rotate Crankshaft79
Insulate The Connection Cable79
Fasten Electrical Steel79
Glow Plugs80
Connection Cable80
If The Engine Turns Over81
Engine Running81
Storage83
Short-Term Storage83
Transport84
Shipping Weights And Dimensions84
Joint Protection84
1-Point Lifting Eye85
Lifting At The 1-Point Lifting Eye85
Securing The Roller On The Transporter86
Point Lifting Eye86
Center Of Gravity87
Lashing The Roller/Front View87
Roller's Center Of Gravity87
Removal And Depressurization Of The Gas Strut88
Disposal88
Rammax 1575 Wiring Diagram90
Wiring Diagram No. 1037807090
Appendix90
Legend For Rammax 1575 Wiring Diagram91
Rammax 1575 Hydraulic Circuit Diagram93
Legend For Rammax 1575 Hydraulic Circuit Diagram94