Honda EV6010 Service Information

Honda EV6010 Service Information

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A FEW WORDS ABOUT SAFETY
SERVICE INFORMATION
The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting
service or repairs without the proper training, tools, and equipment could cause injury to you, or others. It could also damage the
generator or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures
require the use of specially designed tools. Any person who intends to use a replacement part, service procedure, or a tool that is
not recommended by Honda, must determine the risks to their personal safety and the safe operation of the generator.
If you need to replace a part, use genuine Honda parts with the correct part number, or an equivalent part. We strongly recommend
you do not use replacement parts of an inferior quality.
For Your Customer's Safety
Proper service and maintenance are essential to the customer's
safety and the reliability of the generator. Any error or oversight
while servicing a generator can result in faulty operation, damage
to the generator, or injury to others.
For Your Safety
Because this manual is intended for the professional service
technician, we do not provide warnings about many basic shop
safety practices (e.g., Hot parts—wear gloves). If you have not
received shop safety training or do not feel confident about your
knowledge of safe servicing practices, we recommend that you do
not attempt to perform the procedures described in this manual.
Some of the most important general service safety precautions are
given below. However, we cannot warn you of every conceivable
hazard that can arise in performing service and repair procedures.
Only you can decide whether or not you should perform a given
task.
Important Safety Precautions
Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and
using safety equipment. When performing any service task, be especially careful of the following:
q Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the
skills required to perform the tasks safely and completely.
q Protect your eyes by using proper safety glasses, goggles, or face shields any time you hammer, drill, grind, or work
around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye
protection.
q Use other protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause
severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.
Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This
will help eliminate several potential hazards:
q Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.
q Burns from hot parts. Let the engine and exhaust system cool before working in those areas.
q Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are out of
the way.
Gasoline vapors are explosive. To reduce the possibility of fire or explosion, be careful when working around gasoline.
q Use only a nonflammable solvent, not gasoline, to clean parts.
q Never drain or store gasoline in an open container.
q Keep all cigarettes, sparks, and flames away from all fuel-related parts.
B B WARNING
Improper service or repairs can create an unsafe
condition that can cause your customer or others to be
seriously hurt or killed.
Follow the procedures and precautions in this manual
and other service materials carefully.
B B WARNING
Failure to properly follow instructions and precautions
can cause you to be seriously hurt or killed.
Follow the procedures and precautions in this manual
carefully.
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Summary of Contents for Honda EV6010

  • Page 1 Honda, must determine the risks to their personal safety and the safe operation of the generator. If you need to replace a part, use genuine Honda parts with the correct part number, or an equivalent part. We strongly recommend you do not use replacement parts of an inferior quality.
  • Page 11 GENERAL INFO #19 =>...
  • Page 22: Service Bulletin

    EV6010 SERVICE BULLETIN #17 => EV6010  WARNING High voltage and electrical current present. Touching the non-insulated portions of the meter leads or generator wiring can cause shock or electrocution. Wear insulated gloves and avoid touching exposed wiring. Before troubleshooting: 1.
  • Page 23 EV6010 a. Push start button, starter motor does not operate.
  • Page 24 EV6010...
  • Page 25 EV6010...
  • Page 26 EV6010 b. Starter turns, but the engine will not start. 1. Verify the condition of the battery; 12 volts or more at the control box (+) terminal to the generator chassis ground. 2. Check engine conditions: a. Compression, repair as necessary.
  • Page 27 EV6010...
  • Page 28 Before installing a new control box it is important to check two possible causes of the problem. 1. The remote is not wired correctly. The brown and white (Honda colors) wires are reversed. See page 13-1 of the base shop manual for correct wiring.
  • Page 29 EV6010 d. Push the start button, engine starts, but green light does not come on and the engine stops when the start button is released. Go to next page.
  • Page 30 EV6010 Go to page 6-454, step 3.
  • Page 31 EV6010...
  • Page 32 EV6010 Go to page 6-454, step 3.
  • Page 33 Wear insulated gloves and avoid handling non-insulated wiring. Use a load bank (available through the Honda Tool and Equipment Program or the Parts Division) to verify the customer’s initial complaint and the generator’s performance after the repairs (see page 5-2).
  • Page 34 EV6010 EV601012 Volt Battery Test With a 12 volt battery powering the field there is not enough voltage to power the control circuit. Therefore, it is necessary to bypass some of its functions by doing the following: a. Disconnect the ignition primary coil lead (black lead with the bullet connector near the oil fill). Attach a jumper lead to the ignition primary grounding wire to the female connector so the engine may be stopped when necessary.
  • Page 35 EV6010 EV6010...
  • Page 36 EV6010 GENERATOR TEST POINTS EV6010 (Serial Number 1007306 ~ subsequent)
  • Page 53: General Info

    GENERAL INFO #19 =>...
  • Page 57 SERVICE BULLETIN #17 =>...
  • Page 59: Engine Switch

    white green...
  • Page 61 SERVICE BULLETIN #17 =>...

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