Page 1: Table Of Contents
TABLE OF CONTENTS Introduction Safety Utilities Location Diagram 4 ® SUITMATE Installation Instruction 5 Wiring Diagram ® SUITMATE Exchange Procedure 10 ® SUITMATE Maintenance Instructions 12 ® SUITMATE Troubleshooting 13 Remove / Replace Mechanical Assemblies 16 ® SUITMATE from Wall Mounting Bracket...
Page 2 115 Volt 60 Hertz 3/10/2005...
Page 3: Introduction
115V / 60Hz full grounded and fault protected electric motor. The ® SUITMATE weighs approximately 53 pounds. ® This manual contains service procedures for the SUITMATE including maintenance information, a troubleshooting guide, a wiring diagram, and a parts list. ® The SUITMATE should only be worked on by a qualified mechanic-electrician, or maintenance individual.
Page 4: Utilities Location Diagram
14 5/8" 7 5/16" 2" 5/16" Ø 3" 20 1/2" 3 1/2" 4 3/4" 7" 3 1/4" 40 1/4" 38 1/4" 3/4" 1" Suitmate Case SUITMATE 19 3/4" UTILITIES LOCATION DIAGRAM FLOOR 115 Volt 60 Hertz 3/10/2005...
Page 5 PROPER LOCATION FOR THE SUITMATE ® Following is a list of factors to consider in determining a location for the SUITMATE 1. The unit should be located in an area that is near where people remove and rinse out their swimsuits.
Page 6 For mounting to concrete, etc., use at least four No. 10 or larger screws fastened into appropriate anchors. After the Bracket has been anchored to ® the wall and the electrical and drainage requirements have been allowed for, the SUITMATE ready to be mounted to the wall. ®...
Page 7: Wiring Diagram
Motor as illustrated. Suitmate Housing ® PROPER ELECTRICAL CONNECTIONS FOR THE SUITMATE Note: Strictly follow all applicable local electrical codes and regulations. C U STO M E R 'S ELEC TR IC A L SE R VIC E...
Page 8 It is important that the wall sign included in the INSTALLATION PACKAGE be mounted on the ® wall above the unit. Locate the bottom edge of the sign six inches above the SUITMATE . At this height the sign will not be blocked when the lid is raised. It will also serve as a stop to keep the Lid from striking the wall behind the unit.
Page 9 ® Be certain to save this SUITMATE MANUAL for future reference. If you need additional information, call the Extractor Corporation at 800-553-3353. With proper installation, use, and ® maintenance your SUITMATE Swimsuit Water Extractor will provide you with years of trouble- free service.
Page 10 ® 2. Hang the Exchange unit on the Mounting Bracket by lowering the upper lip of the SUITMATE Case over the top edge of the Mounting Bracket. Be certain that the Exchange unit is ®...
Page 11 TESTING OF THE EXCHANGE UNIT ® After the mounting and completion of all connections, test the SUITMATE as follows: 1. Make certain all packaging material is removed from the unit including material around the Motor and the shipping board on the bottom of the unit.
Page 12: Suitmate ® Maintenance Instructions
2. Hygienic Cleaning ® Never use flammable solvents in or on the SUITMATE WARNING! a. Mix a disinfecting cleaner at recommended strength in a 1/2-gallon bucket of water. b. Clean the inside of the unit by spinning a small soft hand towel soaked in the cleaning solution.
Page 13: Suitmate ® Troubleshooting
If you still have difficulty or wish to participate in the Exchange Program, call the Extractor Corporation at 800- 553-3353. Is the unit dead? No sound, hum, etc., when the Lid is held down? NO.
Page 14 Operate the unit. If the unit is still excessively noisy, an Exchange may be recommended. ® If these questions have not led to a satisfactory answer to the problem with the SUITMATE please call the Extractor Corporation at 800-553-3353. We want you and your patrons to have ®...
Page 15 115 Volt 60 Hertz 3/10/2005...
Page 16: Suitmate
WALL MOUNTING BRACKET SUITMATE USE APPROPRIATE ANCHORS AND FASTENERS 115 Volt 60 Hertz 3/10/2005...
Page 17 – and ® disconnect the electrical connections before doing any work on the SUITMATE . Simply turning off a switch is NOT enough. Use only proper tools, test equipment, and work practices when ®...
Page 18: Top Assembly
Black Brake Tip (2) AEC 1605 Black Aluminum Pop Rivet (6) AEC 1205 Top Assembly with lid (1) EC 4 Sub-Top Assembly Shuttle EC 6 AEC1304 Case Assembly EC12 115 Volt 60 Hertz 3/10/2005...
Page 19 3. Align the (6) holes in the lower edge of the Top with the corresponding (6) holes in the Case. 4. Fasten the Top to the Case with six Pop Rivets. 5. Replace the (2) Black Rubber Brake Tips. Note: Check the Microswitch alignment by following the SUITMATE MICROSWITCH ADJUSTMENT PROCEDURE section in this manual. 115 Volt 60 Hertz...
Page 20: Sub-Top Assembly
Turnbuckle Nut (1) AEC1807 Sub-Top Assembly EC 6 Sub-Top Gasket (1) AEC1352 Turnbuckle AEC1806 Aluminum Pop Rivet (3) AEC1240 115 Volt 60 Hertz 3/10/2005...
Page 21 Chisel off the rivet heads. Make certain the rivets are completely removed. ® 5. Separate the Sub-Top from the SUITMATE . Remove the Sub-Top by grasping the sides and lifting straight up. 6. Remove rivet debris and any other foreign objects from the liner.
Page 22: Lid
LID (1) CEC1402 BLACK O-RING (2) AEC1416 S.S. POP RIVET (4) AEC1410 LIFT LID S.S. NUT (1) AEC1804 LABEL (1) S.S. LOCKWASHER AEC1235 (1) AEC1704 HINGE PIN, LEFT (1) BEC1403 S.S. ACTUATOR SCREW (1) AEC1405 LID OPERATING HINGE PIN, RIGHT INSTRUCTIONS (1) BEC1404 AEC1237...
Page 23 Set the O-rings aside for reassembly. REPLACE LID ® Note: Consult the SUITMATE PARTS AND SUB-ASSEMBLIES section in this manual to determine the exact parts and fasteners that will be required. 1. Insert the right hinge pin into the Top and then insert the left hinge pin through the lid and into the Top.
Page 24: Riser Cable Assembly
RISER SHUTTLE NUT (1) AEC1314 RISER SHUTTLE (1) AEC1304 TURNBUCKLE NUT (1) AEC1807 TURNBUCKLE (1) AEC1806 MICROSWITCH BOX (1) BEC1207 COVER PLATE (1) AEC1245 COVER PLATE SCREW (2) AEC1831 RISER CABLE (1) AEC1307 TURNBUCKLE (1) AEC1806 TURNBUCKLE NUT (1) AEC1807 MICROSWITCH (1) AEC1810 MICROSWITCH BOX (1) BEC1207...
Page 25 • Remove Top Assembly ® 1. Place the SUITMATE in an upright position w 2. With the back of the unit facing out. 3. Remove the Microswitch Box cover. The cover is held on with (2) screws. Remove the cover and screws and set aside for reassembly.
Page 26: Drive Unit Assembly
DRIVE UNIT ASSEMBLY MOUNTING CONSISTING OF (3) NUTS (AEC1224), AND (3) LOCK WASHERS (AEC1238) BOTTOM VIEW OF SUITMATE FRONT FACE DRIVE UNIT ASSEMBLY (1) EC24 CASE ASSEMBLY (1) EC12 REMOVAL OF DRIVE UNIT NOTE LOCATION OF ALUMINUM SPACER. IT IS REQUIRED TO KEEP THIS MOTOR MOUNT IN POSITION.
Page 27 SUITMATE . Set them aside for reassembly. ® 11. From the top of the SUITMATE , grasp the sides of the Basket. Remove the Drive Unit by lifting the Drive Unit up at a slight angle. Note: Be careful not to damage the black plastic liner.
Page 28: Liner
FOAM STRIP (4) AEC 1244 BLACK PLASTIC LINER (1) DEC 1213 S.S. HOSE CLAMP (1) AEC 1249 BLACK DRAIN HOSE (1) AEC 1248 FOAM STRIP (1) AEC 1243 CASE (1) DEC 1201 115 Volt 60 Hertz 3/10/2005...
Page 29 ® 4. Place the SUITMATE unit in an upright position. ® 5. From the top of the SUITMATE , grasp the lip of the black plastic Liner and pull straight up. Be careful not to damage the Liner. REPLACE LINER ®...
Page 30: Brake Rods, Basket, Hub, And Brake Disc Assembly
BASKET, HUB, AND DISC ASSEMBLY (1) EC22 HUB ROLL PIN S.S. THREADED BRAKE (1) AEC1506 ROD (2) AEC1620 SHORT COMPRESSION SPRING (2) AEC1622 MOUNTING PLATE WITH BRAKE LEVER ARMS (1) EC18 MOTOR (1) BEC1502 S.S. LOCKNUT (2) AEC1624 115 Volt 60 Hertz 3/10/2005...
Page 31 Be careful not to damage the Hub or the Motor Mounting Plate. If the Hub is “frozen” to the Motor shaft, please call Extractor Corporation at 800-553-3353 and explain your problem. Note: The center hole of the Motor Hub must be round to prevent damage to the unit and excessive noise.
Page 32: Brake Disc And Basket
BASKET (1) EC20 HUB (1) CEC1701 S.S. BRAKE DISC (1) BEC1702 S.S. LOCKWASHER (3) AEC1704 S.S. SCREW (3) AEC1703 115 Volt 60 Hertz 3/10/2005...
Page 33 REMOVE BRAKE DISC and BASKET Do this FIRST • Make certain you have all the necessary parts and fasteners. ® • Remove SUITMATE from Wall Mounting. • Remove Top Assembly. • Remove Sub-Top Assembly. • Remove Drive Unit Assembly. •...
Page 34: Brake Lever
BRAKE LEVER ASSEMBLY (2) EC16 S.S. COMPRESSION SPRING (2) AEC1612 FLAT WASHER (2) AEC1609 WHITE PLASTIC BUSHING (2) AEC1603 MOTOR MOUNTING PLATE ASSEMBLY (1) EC17 BRAKE LEVER ASSEMBLY (1) EC 16 NYLON WASHER (2) AEC1927 BRAKE SUPPORT BRACKET (1) WHITE PLASTIC AEC 1601 BUSHING (2) S.S.
Page 35 REPLACE BRAKE LEVER ® Note: Consult the SUITMATE PARTS AND ASSEMBLIES section in this manual to determine the exact parts and fasteners that will be required. Replace the Brake Lever by reversing the above procedure. A NEW hinge pin and pop rivet MUST be used.
Page 36: Brake Pad
1/2 x 3/16 S.S. POP RIVET (2) AEC1204 BRAKE PAD - AEC1608 MAKE CERTAIN THAT COUNTERSUNK HOLES ARE UP! BRAKE PAD SUPPORT (2) AEC1607 EC16 BRAKE PAD ASSEMBLY EC14 BRAKE LEVER ARM AEC1602 1/8 x 3/16 S.S. POP RIVET (2) AEC1204 EC 16 BRAKE LEVER ASSEMBLY - 2 REQUIRED 115 Volt 60 Hertz 3/10/2005...
Page 37 4. Remove the old Brake Pad. REPLACE BRAKE PAD ® Note: Consult the SUITMATE PARTS AND ASSEMBLIES section in this manual to determine the exact parts and fasteners that will be required. 1. Align the holes on the new Brake Pad with the holes of the Brake Pad support.
Page 38: Shock Mounts
RING MUST BE ALIGNED AGAINST THE END OF THE ALUMINUM SPACER (AEC1822) SHOCK BUMPER RING AEC1223 HEX NUT AEC1224 REAR OF SUITMATE SHOCK MOUNT AEC1202 POSITION OF ELECTRICAL CONNECTOR TO DRIVE UNIT BOTTOM VIEW OF SUITMATE 115 Volt 60 Hertz 3/10/2005...
Page 39 Make certain the Shock Bumper Ring Assembly is properly aligned with the other two Bumper ® Rings. Failure to do so will prevent proper reassembly of the SUITMATE 2. Apply Silicone sealer on the rivet head and on top of the Motor mounting Plate.
Page 40: Motor From Mounting Plate
HEX HEAD BOLT (4) AEC1505 LOCKWASHER (4) AEC1203 MOUNTING PLATE/BRAKE LEVERS ASSEMBLY EC18 MOTOR MOUNT SPACER (3) AEC1504 MOTOR (1) BEC1502 ALUMINUM SPACER (1) AEC1822 - NOTE LOCATION OF THIS SPACER AS RE- INSTALLATION AT PROPER LOCATION IS A REQUIREMENT. THE SIDE OF THE SHOCK BUMPER MUST BE ALIGNED...
Page 41 2. Remove the Motor and set aside. REPLACE MOTOR ® Note: Consult the SUITMATE PARTS AND ASSEMBLIES SECTION in this manual to determine the exact parts and fasteners that will be required. Replace the motor by reversing the above procedure.
Page 42: Replace Electrical Assemblies
GFCI MOUNTING SCREWS (2) AEC1820 GFCI BOTTOM VIEW OF SUITMATE 115 Volt 60 Hertz 3/10/2005...
Page 43 SUITMATE . Simply turning off a switch is NOT enough. ® Use only proper tools, test equipment, and work practices when servicing the SUITMATE . If there are any questions concerning proper tools, equipment or practices, please call the factory for recommendations at (800) 553-3353.
Page 44: Motor Capacitor
MOTOR AEC1910 MOTOR END CAP SCREWS MOTOR SWITCH AEC1905 THERMAL BREAKER AEC1908 MOTOR CAPACITOR AEC1906 LOCATION OF MOTOR COMPONENTS (WITH MOTOR END CAP REMOVED) 115 Volt 60 Hertz 3/10/2005...
Page 45 Make certain you have all the necessary parts and fasteners. ® • Consult the SUITMATE PARTS AND ASSEMBLIES section in this manual to determine the exact parts and fasteners that will be required for each procedure. 1. Make certain power to the unit is turned off – place a lockout tag on the circuit breaker panel indicating that the breaker is not to be turned on except by authorized personnel.
Page 46: Motor Switch
MOTOR AEC1910 MOTOR END CAP SCREWS MOTOR SWITCH AEC1905 THERMAL BREAKER AEC1908 MOTOR CAPACITOR AEC1906 LOCATION OF MOTOR COMPONENTS (WITH MOTOR END CAP REMOVED) 115 Volt 60 Hertz 3/10/2005...
Page 47 Make certain you have all the necessary parts and fasteners. ® • Consult the SUITMATE PARTS AND ASSEMBLIES section in this manual to determine the exact parts and fasteners that will be required for each procedure. 1. Make certain power to the unit is turned off – place a lockout tag on the circuit breaker panel indicating that the breaker is not to be turned on except by authorized personnel.
Page 48: Microswitch
RISER SHUTTLE AEC1304 TURNBUCKLE NUT (2) AEC1807 TURNBUCKLE (2) AEC1806 RISER CABLE (1) AEC1307 MICROSW ITCH BOX NYLON STUD SPACER (2) AEC1809 MICROSW ITCH SCREW S (2) AEC1828 RING TERM INAL (2) AEC1811 HOT W IRE (BLACK) MICROSW ITCH AEC1814 BOX (1) BEC1207 HOT W IRE (BLACK) AEC1815...
Page 49 Microswitch. Use the previously removed nut (step 3) to secure the turnbuckle to the switch arm. ® 9. Refer to the SUITMATE MICROSWITCH ADJUSTMENT PROCEDURE in this manual to properly adjust the Microswitch. 10. After the Riser Cable is properly adjusted, replace the Microswitch Box cover and secure it in place using the previously removed screws.
Page 50 MICROSWITCH BOX COVER AEC1245 MICROSWITCH (1) AEC1810 MICROSWITCH BOX BEC1207 GFCI JUNCTION BOX AEC1218 REAR OF SUITMATE (SHOWN WITH COVER REMOVED FROM MICROSWITCH BOX) 115 Volt 60 Hertz 3/10/2005...
Page 51: Suitmate ® Microswitch Adjustment Procedure
REPLACE THE SUITMATE ® Return the SUITMATE unit to its proper location and reconnect the unit by reversing the above procedure. If you have further difficulities or want additional information, please call Extractor Corporation at 800-553-3353. 115 Volt 60 Hertz 3/10/2005...
Page 52: Suitmate ® Exploded Drawing
EC4 TOP WITH LID ASSEMBLY SUB-TOP ASSEMBLY EC24 DRIVE UNIT ASSEMBLY SUITMATE ASSEMBLY 115 Volt 60 Hertz 3/10/2005...
Page 53: Suitmate ® Assemblies Chart
SUITMATE Assembly Top with Lid Assembly Assembly Sub-Top Assembly EC12 EC10 Case Switch Box Riser Cable Assembly Assembly Assembly EC24 EC18 EC16 EC14 Drive Unit Mounting Plate Brake Lever Brake Pad with Brake Lever Assembly Assembly Assembly Arms Assembly EC17...
Page 54: Suitmate ® Parts And Assemblies List
® SUITMATE PARTS and ASSEMBLIES ® Parts Required Per SUITMATE PART NUMBER DESCRIPTION QUANTITY TOP ASSEMBLY CEC1401 Black Plastic Top (Comes With EC2) AEC1406 S.S. Trim Ring (Comes With EC2) TOP ASSEMBLY WITH LID Top Assembly CEC1402 S.S. Lid AEC1354...
Page 55 ® Parts Required Per SUITMATE PART NUMBER DESCRIPTION QUANTITY SWITCH BOX ASSEMBLY - continued AEC1242 Foam Strip Seal - On Microswitch Box Cover AEC1810 Microswitch AEC1809 Nylon Stud Spacer - Separates Microswitch from Box AEC1808 S. S. Star Washer (6/32) - Secures Microswitch Box AEC1804 S.
Page 56 ® Parts Required Per SUITMATE PART NUMBER DESCRIPTION QUANTITY MOTOR MOUNTING PLATE ASSEMBLY - continued AEC1228 S. S. Flat Washer (#10) - Secures Bumper to Plate AEC1206 S. S. Rivet 3/16 x 1/4 - Secures Bumper to Plate AEC1202 Black Shock Mount AEC1224 S.
Page 57 ® Parts Required Per SUITMATE PART NUMBER DESCRIPTION QUANTITY SUITMATE ASSEMBLY - continued Top Assembly with Lid AEC1231 SUITMATE Color Strip AEC1605 Black Brake Tip AEC1218 GFCI Junction Box AEC1220 GFCI Junction Box Hole Plug AEC1247 GFCI Junction Box Cover...
Page 58 115 Volt 60 Hertz 3/10/2005...
Page 59: Warranty
Fax: (847) 742-3552 1-800-553-3353 W A R R A N T Y EXTRACTOR CORPORATION (“EC”) warrants to the purchaser of their manufactured equipment that for one (1) year after purchase the equipment shall be free from any defects in workmanship.
Page 60 115 Volt 60 Hertz 3/10/2005...

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