Extend EXS-125 Operation & Maintenance Manual

Strap machine

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EXS-125 AUTOMATIC STRAP MACHINE
OPERATION & MAINTENANCE MANUAL
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Summary of Contents for Extend EXS-125

  • Page 1 EXS-125 AUTOMATIC STRAP MACHINE OPERATION & MAINTENANCE MANUAL...
  • Page 2 SAFETY INSTRUCTIONS Read these safety instructions before operating the machine Read the operation and maintenance manual and all safety instructions on machines carefully. Wear glasses and gloves before operating machines, don’t wear loose clothes. Don’t put belt or rope on any part of your body. Heater plate reaches about 380℃, don’t touch it!! Don’t change parts freeform.
  • Page 3: Table Of Contents

    Content Chapter 1 Explanation and Specification ---------------------------------------------- 1 Chapter 2 Safety Instruction ------------------------------------------------------------- 2 Chapter 3 Switches --------------------------------------------------------------------- 3 ~ Chapter 4 Preparation For Operation --------------------------------------------- 5 ~ 7 Chapter 5 Operation ----------------------------------------------------------------------- 8 Chapter 6 Stop Operation ---------------------------------------------------------------- 9 Chapter 7 At.
  • Page 4: Chapter 1 Explanation And Specification

    Chapter 1 Explanation and Specification Explanation This machine is a strapping machine that automatically applies a strap to an object. The following accessories are attached to the machine. Operation Manual 1 set: Manual for safe and proper operation, including (This Manual) Tool 1 set: To be used for simple maintenance, cleaning, etc.
  • Page 5: Chapter 3 Switches

    Never touch the running belts, as It may catch you hurt Electric shock may strike you if you Touch the electric box , transformer, Motor or any electric parts while the Power is not switch off. Heater become over 380℃.never touch heater plate and heater cover otherwise you may be hurt...
  • Page 6 POWER SWITCH POWER LAMP STOP BUTTON STRAP BACK BUTTON TENSION DIAL START BUTTON...
  • Page 7 TEMP. ADJUSTMENT COOLING TIME AUTO/MANUAL SWITCH Symbol Name Function The machine gets on by revolve the switch clockwise And the power lamp starts blinking. When the warming Power Switch By the heater complete, the lamp become glowing to Show that the operation is ready,(in approx.20 seconds). When the switch is revolved anti-clockwise the machine get OFF This switch has 3roles.
  • Page 8: Chapter 4 Preparation For Operation

    Chapter 4 Preparation for Operation 4-1 Connecting Electric Power Power lamp [Procedures] Step [1] Revolve the power switch to turn the power OFF Stet [2] Insert the plug in the outlet. Warning: If the earth grounding wire is not connected, an operator may get hurt due to electric shock Step [3] Turn the power on by revolve the power switch anti-clockwise.
  • Page 9 4-2 Setting Strap Coil [Procedures] Thrust Nut Step [1] Remove the thrust nut by turning it clockwise And remove the reel plate (left). Remove the empty strap core. Reel Plate (right) Step [2 ] Fit a new strap coil in the reel plate (right).
  • Page 10: Chapter 5 Operation

    4-3 Thread of strap [Procedures] Step [1] Reel Place the reel onto the rail and push in the Reel, until the reel shaft falls into the reel slot. Reel Rail Caution: When putting the reel onto the rail, Set it in such a way that the strap End comes out up the reel.
  • Page 11: Chapter 6 Stop Operation

    [Procedures] Step [1] Place the object on the center position of the sealing head. If the object is light, it needs to be held while it is strapped, Please do not hold the place where the strap is being put. Step [2] Depress the start button.
  • Page 12: Chapter 7 At Coil Completion

    Step [1] Grab the strap with the hand and pull it. Step [2] Keeping this state, press the start button. The strap grabbed with the hand is discharged out of the strapping and a new strap is set in the arch automatically Step [3] Follow the procedures in chapter 5.
  • Page 13: Chapter 9 Steps To Clean Strap Power

    Caution: If too much strap is remained in the pool, a trouble May occur when resuming strapping activity. Step [4] Cleaning Cleaning is very important to prevent the machine from trouble and enjoy Longer lifetime, Remove strap leftover, cut dust ect . Stick to especially the sealer ect .
  • Page 14 * Figure 2 Cover 2. Back Feeding Unit Use Air Compressor to clean strap powder inside areas of A and B completely.
  • Page 15: Chapter 10 Repair And Maintenance

    3. Pool Unit Use Air Compressor to clean strap powder inside the circled area completely. Chapter 10 Repair and maintenance (1) The maintenance of the machine shall be done only by people who have been authorized by distributor. (2) Before maintaining the machine, cut off all power sources. (3) Use appropriate tools and devices for maintenance and repair.
  • Page 16: Chapter 11 Adjustment

    Chapter 11 Adjustment Warning: Before adjusting portion of the machine. Cut the power first, and make adjustments after receiving instructions. 11-1 Adjustment of Heater Temperature Turn the heater temperature knob to the right to increase the temperature and to the left to reduce the temperature.
  • Page 17: Chapter 11 Adjustment

    11-4 Reel Brake Adjustment Loosen the bolts(1) and move the brake belt(2) to adjust The brake belt stronger or weaker. When the strap become much loose on the strap coil, Change the position to strong one. 11-5 Feed Roller pressure Adjustment To adjust the tension of the spring, rotate the knob to move the position of the spring hook.
  • Page 18: Chapter 12 Trouble Shooting

    Chapter 12 Trouble Shooting ● Trouble for power supply ● Symptom (1) The power lamp does not blink by revolve the power switch on (2) The power is supplied, but the buzzer sounds and the machine does not work Symptom Causes Remedy ○...
  • Page 19 ● Trouble with strap setting and feeding ● Symptom (1) Strap is not fed at all. After strap setting (2) Strap is temporarily fed, but rejected from the strap insertion inlet. after strap setting. (3) Strap is fed only up to the midway of the arch, after one strapping. (4) Strap is not fed at all, after one strapping.
  • Page 20 ● Trouble with starting ● Symptom (1) The machine does not start when pressing the start button. (2) The sealer motor rotates, but the cam shaft does not work. (3) The strap is released abruptly and re-fed, and strapping is impossible. Sympto Causes Remedy...
  • Page 21 ● Trouble with welding ● Symptom (1) Strap cannot be welded. (Heater temperature cannot rise at all) (2) Strap cannot be welded. (Heater temperature rises) (3) Appearance of welded area is good, but welding is not well done (4) Welded area is melted too much. Symptom Causes Remedy...

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