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EXAMPLE G :
1. Remove the terminal.
P u s h t h e w i r e into t h e
Insert t h e tool
c o n n e c t o r to relieve t h e
at t h e middle of
t e n s i o n o n t h e primary
t h e terminal.
Pull t h e t e r m i n a l o u t
of t h e c o n n e c t o r .
2. Go to HOW TO INSTALL NEW TERMINALS.
HOW TO INSTALL NEW TERMINALS
1. Carefully match the old terminal with a new one
from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range
the terminal will accommodate.
NOTE; If the replacement terminal quantities are
low, reorder them by using the terminal part
number listed on the inside lid of the terminal
repair kit. Replacement terminals are available
through your parts department using normal parts
ordering procedures.
2. Depending on the size of the wire you are repairing,
use the proper size slot in the crimping tool.
3. Strip the insulation off the end of the wire so the
wire fits in the new terminal as shown. (If the wire
has a wire seal, replace it with a new one from the
kit.)
NOTE: After stripping the end of the wire, make
sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it
again.
WIRE
INSULATION
CRIMP
CRIMP \
/
9
—
- f ^ | |«*h- 1 m m of w i r e s h o w i n g h e r e
1 m m of insulation s h o w i n g h e r e
E n d of seal 1 m m b e y o n d
t h e insulation c r i m p
E n d of w i r e
insulation
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