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Oliver 1808-CE User's Operating And Instruction Manual

Automated packaging system
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Walker, Michigan, U.S.A. 49534-7564
USER'S OPERATING AND INSTRUCTION MANUAL
MODEL 1808-CE
AUTOMATED PACKAGING SYSTEM
1808S20015CV

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  • Page 1 Walker, Michigan, U.S.A. 49534-7564 USER’S OPERATING AND INSTRUCTION MANUAL MODEL 1808-CE AUTOMATED PACKAGING SYSTEM 1808S20015CV...

  • Page 2: Table Of Contents

    1808-CE INDEX Section Description Document No. Page No. INTRODUCTION -------------------------------------------------- 1808S20004 --------------------------- 1-1 SAFETY INSTRUCTIONS -------------------------------------- 1808S20017 --------------------------- 2-1 Labels -------------------------------------------------------------------------------------------------------- 2-3 DESCRIPTION/SPECIFICATIONS --------------------------- 1808S20018 --------------------------- 3-1 Description -------------------------------------------------------------------------------------------------- 3-1 Specifications----------------------------------------------------------------------------------------------- 3-1 INSTALLATION INSTRUCTIONS ---------------------------- 1808S20007 -------------------------- 4-1 Inspection -------------------------------------------------------------------------------------------------- 4-1...
  • Page 3 1808-CE ELECTRICAL ASSEMBLY -------------------------------------- 1808S20029 ------------------------- 17-1 Parts list ---------------------------------------------------------------------------------------------------- 17-2 WIRING DIAGRAM 2/50-60/208-240 ------------------------ 1808S20030 ---------------------------18-1 WARRANTY ------------------------------------------------------- GEN 040225 WARRANTY PROCEDURE------------------------------------ GEN 040226 RETURNED PARTS POLICY --------------------------------- GEN 040227 1808S20016...

  • Page 4: Introduction

    1808-CE INTRODUCTION Thank you for purchasing your new line of packaging machinery from Oliver Products Company. Your new equipment was specifically designed and manufactured to meet your individual requirements and represents the quality, innovation and attention to detail that Oliver provides as a continuing process of improving and expanding our products.

  • Page 5: Safety Instructions

    1808-CE SAFETY INSTRUCTIONS VARIOUS SAFETY DEVICES AND METHODS OF GUARDING HAVE BEEN PROVIDED ON THIS MACHINE. IT IS ESSENTIAL HOWEVER THAT THE MACHINE OPERATORS AND MAINTENANCE PERSONNEL OBSERVE THE FOLLOWING SAFETY PRECAUTIONS. IMPROPER INSTALLATION, MAINTENANCE, OR OPERATION OF THIS EQUIPMENT COULD CAUSE SERIOUS INJURY OR DEATH.
  • Page 6 1808-CE DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE. Electrics-Theory of Operation Power supply to machine is: 2line, 1 ground. Both lines are protected by a 2 pole circuit breaker. Various electrical control items are protected by fuses in the electrical enclosure.
  • Page 7 1808-CE Heater roll will heat until any of the following conditions are met. Power supply interrupted *Heater roll selector is in the “O” off position *Emergency stop pushbutton depressed Circuit breaker is in tripped (open) condition Fuses opened due to short circuit and/or over-current *Safety limit switch de-activated –...
  • Page 8 1808-CE NAMEPLATES PART LIST ITEM NO SYMBOL PART DESCRIPTION PART NUMBER Spurkt 3 BAKERY 35804 AR Venray, PRODUCTS The Netherlands MODEL NO. SERIAL NO. VOLTAGE CYCLE PHASE AMPS “OLIVER” MFG'D MASS 6401-5076 “STAY CLEAR” 6401-9042 6401-9043 “CONSULT MANUAL” 6400-3029 “ELECTRICAL SHOCK”...
  • Page 9 1808-CE NAMEPLATES PART LIST ITEM NO SYMBOL PART DESCRIPTION PART NUMBER “HEATED ROLL” 6400-8010 “HOT SURFACE” 6400-8020 6400-8021 6400-8022 “RESET” 6401-8002 “FEED” 6400-6025 1808S20017...
  • Page 10 1808-CE NAMEPLATES DIAGRAM 1808S20017...

  • Page 11: Description

    The Model 1808-CE Tray Sealer is designed to heat seal film to paperboard and thermoplastic trays at speeds of up to 25 trays per minute. The machine can be operated wherever an adequate power outlet is available (see power requirements).
  • Page 12 The Model 1808-CE Tray Sealer is designed to heat seal film to paperboard and thermoplastic trays at speeds of up to 25 trays per minute. The machine can be operated wherever an adequate power outlet is available (see power requirements).
  • Page 13 1808-CE Standard Electrical Options: (Others consult factory). 1 Phase, 50-60Hz, 208VAC, 10 Amps 1 Phase, 50-60Hz, 220-240VAC, 10 Amps Net Weight 154 kg (340 lbs.) (approximate) Shipping Weight 181 kg (400 lbs.) (approximate) 1808S20018...

  • Page 14: Operating Instructions

    1808-CE OPERATING INSTRUCTIONS NOTE: Conveyor motion can be stopped at any time by lowering the operating handle, or pushing the E-Stop Pushbutton (Emergency only). The E-Stop button will also turn off power to heaters. Under normal operating conditions, conveyor is stopped by Lowering Operating Handle.
  • Page 15 1808-CE The speed control knob is used to adjust the machine speed by turning clockwise to a higher number for higher speed and counter clockwise to a lower number for lower speed. Before you are ready to run production, turn the Heated Roll “ON/OFF” ( I/O) switch to the “ON”...
  • Page 16 1808-CE (“OPERATINTING THE MACHINE “ CONTINUED The conveyor can be run while the heated roll “ON/OFF” switch is in the “OFF” position. This allows for cleaning the conveyor without having the heat seal on. It is also a good idea to unplug the machine when it will not be used for a lengthy period of time.

  • Page 17: Tray Carrier (Cutoff) Change

    1808-CE (“OPERATING THE MACHINE” CONTINUED Filled trays are manually placed in the conveyor of the machine. Film is fed from the film supply roll which must be threaded onto the machine as illustrated on the “Film Threading Diagram” which is shown in the photo below. Pull enough film so the film can be pushed down in the gap between the tray carriers.
  • Page 18 1808-CE (“OPERATING THE MACHINE” CONTINUED) The machine is started by lifting the operating handle and pressing the START “I” pushbutton. This should be done in a swift manner which allows the heat seal roll to come into contact with tray and film quickly as the conveyor starts moving. This procedure prevents voids in the seal area during and stopping.
  • Page 19 1808-CE (“OPERATING THE MACHINE” CONTINUED After a few sealed trays have come off the end of the machine, check to see if the film is centered from side to side on the trays. If it is not, the film roll needs to be moved to one side or the other on the film mandrel.
  • Page 20 1808-CE (“OPERATING THE MACHINE”CONTINUED As the trays come off the end of the machine, they are fed out of the tray carriers onto the discharge table. This table can be adjusted in and out and, up and down. These adjustments are shown in the photo below.
  • Page 21 1808-CE CLEANING PROCEDURES WARNING DISCONNECT FROM POWER BEFORE CLEANING OR SERVICING. CAUTION This is not a wash-down machine! Do not directly spray any area of this machine. Clean machine areas by using only a damp rag or damp plastic scouring pad.
  • Page 22 1808-CE TRAY CARRIER (CUTOFF) CHANGE PROCEDURES WARNING DISCONNECT FROM POWER BEFORE CLEANING OR SERVICING. CAUTION Only remove approximately one infeed section of the tray carriers at one time. Removing all the tray carriers and advancing the conveyor can cause severe damage to the machine.
  • Page 23 1808-CE (“TRAY SIZE CHANGE” CONTINUED) · Changing to a tray carrier set with the same cutoff as the previous set Step 1. Remove the existing tray carrier set while at the same time installing the new tray carrier set. Proceeding in this manner insures that the cutter assembly will be in time with the tray carriers and will not jam on the tray carriers.

  • Page 24: Changing To A Tray Carrier Set With A Different Cutoff Length Than The Previous Set

    1808-CE (“TRAY SIZE CHANGE” CONTINUED) · Changing to a tray carrier set with a different cutoff length than the previous set Step 1. Remove the cutter assembly. Do so by removing the hex bolt from the cutter assembly side plates on both sides of the machine. Then remove the side plates by pulling them off of the shaft.
  • Page 25 1808-CE 1808 CHANGING CUTTER UNIT ASSEMBLY    Tray discharge end Remove the two black Use a 7/16 HEX wrench Knobs for the discharge Remove the two 1/4 HEX bolts Plastic guard One on each side for the cutter guard ...
  • Page 26 1808-CE ·  Lift the cutter blade Hold the blade holder  Remove the side plate assembly out of the Caution: opposite the sprocket machine The blades are sharp side Note: How the Caution: The blades bushing is pressed in the...
  • Page 27 1808-CE (See step one of “Changing to a tray carrier set with the same cutoff as the previous set” on page 7-2) Step 4. Install the cutter assembly. CAUTION! You must install the cutter assembly so it is in time with the tray carriers or the blade will jam on the carriers.
  • Page 28 1808-CE Space Between Tray Carriers  Run the tray carriers until they are lined up with slot in the side frame as shown 1808S20035...
  • Page 29 1808-CE Cutter Blades Between tray carriers  Install new cutter unit with the cutter blade between the slot in the tray carrier (“TRAY SIZE CHANGE” CONTINUED) Caution: The blades are 1808S20035...
  • Page 30 1808-CE CAUTION THE CUTTER BLADES ARE VERY SHARP. HANDLE THEM CAREFULLY TO AVOID INJURY.   Install the side plate on Install the side plate on  Make sure the sprocket is the sprocket side the opposite side of in the tray carrier chain...
  • Page 31 1808-CE  Install the two black Knobs for the discharge Plastic guard NOTE: AFTER INSTALLING THE NEW CUTTER UNIT OR JUST INSTALLING THE ORIGINAL CUTTER UNIT. RUN THE TRAY CARRIERS IN SLOW SPEED TO CHECK THAT THE CUTTER BLADES ARE NOT HITTING THE TRAY CARRIERS.

  • Page 32: Maintenance

    1808-CE MAINTENANCE PROCEDURES WARNING DISCONNECT FROM POWER BEFORE CLEANING OR SERVICING. CAUTION Only remove approximately one infeed section of the tray carriers at one time. Removing all the tray carriers and advancing the conveyor can cause severe damage to the machine.
  • Page 33 1808-CE (“ROUTINE MAINTENANCE” CONTINUED) The main drive chains are tensioned by adjusting the chain take-up units located at the in-feed end of the machine (see photo below). To tighten the chains, loosen the jam nut on the adjusting screw. Turn the adjusting nut clockwise to tighten the chains. Turn the adjusting nut ½...
  • Page 34 1808-CE (“ROUTINE MAINTENANCE” CONTINUED) CUTTER ASSEMBLY Check the cutter blades for sharpness and damage on a weekly basis. Replace blade(s) if necessary. The blades are easily replaced. The blades are held in place by two set- screws. Notice that the set-screws are pressing against a backer strip which in turn presses against the actual blade.
  • Page 35 1808-CE HEAT SEAL ROLL DOWN-STROKE ADJUSTMENT PROCEDURES NOTE Before conducting this procedure, make certain that the sleeve on the heat seal roll is clean and does not have any burnt-on food product on the surface. Put an empty tray into the machine and run the machine until the tray is under the heat seal roll and stop the machine with the tray under the roll.
  • Page 36 1808-CE TEMPERATURE ADJUSTMENT WARNING ONLY AN AUTHORIZED SERVICE TECHNICIAN CAN ADJUST THE TEMPERATURE OF THE HEAT SEAL ROLL. If the film is not sealing securely to the trays, it might be because the temperature is too low. Temperature of the heat seal roll is set to 205 degrees Celsius at the factory. Only a authorized Service Technician can adjust the temperature of the heat seal roll.

  • Page 37: Recommended Spare Parts

    1808-CE RECOMMENDED SPARE PARTS Description Part No. Suggested Qty. Fuse 500 mA (5 x 20mm) 5725-9562 Fuse 3 .15 Amp (5 x 20mm) 5725-9570 Fuse 5 Amp (5 x 20mm) 5725-9572 Cartridge Heater 5730-1564 Thermocouple 5712-0527 Cutter Blade 7107-7200 Sleeve – Heat Seal Roller...

  • Page 38: Troubleshooting

    QUALIFIED SERVICE TECHNICIAN. Should you experience problems with your machine, refer to the Trouble Shooting guide below. If you have attempted the remedies listed below and are still experiencing problems, call the Oliver Products Company (USA) (616) 356-2950 SYMPTOM CORRECTIVE ACTION Poor seal quality Check to see that the heated roll switch is in the “I”...
  • Page 39 1808-CE (“TROUBLE SHOOTING” CONTINUED) SYMPTOM CORRECTIVE ACTION Poor seal quality (continued) Make certain that the heat seal roll down stroke is adjusted correctly as explained in the “MACHINE ADJUSTMENTS” section of this manual. Heat seal roll does not heat Make certain the machine is plugged into an adequately rated electrical outlet.
  • Page 40 1808-CE Film is not centered on tray Check to see if film roll is centered on the machine. If not, center the roll as explained in the “OPERATING THE MACHINE” section of this manual. Machine does not run Make certain the machine is plugged into an adequately rated electrical outlet.

  • Page 41: Frame And Drive Assembly

    1808-CE FRAME AND DRIVE ASSEMBLY Rev. 7-31-13 1808S20023 11-1...
  • Page 42 1808-CE FRAME AND DRIVE ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Frame Front 1808-0054-003 Frame Rear 1808-0055-003 Spacer Frame 1808-0091 Spacer Discharge Lift 1808-0056 End Plate 1808-0057 Gearmotor 90VDC 6310-0202 Plate Guard Backing 1808-0114 Bearing Bronze 5254-3032 Guard Drive 1808-0115...
  • Page 43 1808-CE FRAME AND DRIVE ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Sprocket 4617-3514-2431 Sprocket 4618-3540-2431 Guard Infeed 1808-0026-003 Support Chain Lower 1808-0090-002 Spacer Chain Support 66240 Support Chain Upper 1808-0092-002 Strip Carrier Support 1808-0094-002 Spacer Tray Support 52525 Strip Wear UHMW...

  • Page 44: Leg Assembly

    1808-CE LEG ASSEMBLY 1808S20024 12-1...
  • Page 45 1808-CE LEG ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER 1808-0053 1808-0053-001 Caster 5902-2409 1808S20024 12-2...

  • Page 46: Heat Seal Frame Assembly

    1808-CE HEAT SEAL FRAME ASSEMBLY 1808S20025 Rev 5-23-19 13-1...
  • Page 47 1808-CE HEAT SEAL FRAME ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Pin Clamp Pusher Rod 1508-0048 Bracket Angle Clamp 1808-0035 Rod Film Breaker 1808-0037 Door Guard Limit Switch 1808-0038-001 Guard Front Hinge 1808-0044 Handle 10” Long 1808-0064 Retainer Tray 1808-0069...
  • Page 48 1808-CE HEAT SEAL FRAME ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Cover Side 1808-0334 Bracket Clamp CE 1808-0337 Guard Inside Cross Bar 1808-0338 Cover-Top 1808-0036 Cap Protective Vinyl 5105-5250 Pin Spring 1/8 x 1-1/8” STST 5835-6788 Handle-Pull 5908-5135 1808S20025 Rev 5-23-19...

  • Page 49: Heat Seal Roll Assembly

    1808-CE HEAT SEAL ROLL ASSEMBLY 1808S20026 Rev 5-23-19 14-1...
  • Page 50 1808-CE HEAT SEAL ROLL ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Core Heat Seal 1808-0008-002 Shaft Heat Seal Roller 1808-0009-002 Cap Retainer 1808-0010-001 Guard Slip Ring Rear 1808-0016-002 Guard Slip Ring Cover 1808-0017-002 Retainer Slip Ring Rod 1808-0120 Channel Upper Clamp Support...

  • Page 51: Discharge Assembly

    1808-CE DISCHARGE ASSEMBLY 1808S20027 15-1...
  • Page 52 1808-CE DISCHARGE ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Strip Hinge Backer 1808-0058 Base Lift Tray Guide (RH) 1808-0059 Base Lift Tray Guide (LH) 1808-0060 Bracket Spacer 1808-0061 Nut Bar 1808-0062 Support Shelf 1808-0063 Spacer Cover 1908-0058-002 Hinge Piano Discharge...

  • Page 53: Film Mandrel Assembly

    1808-CE FILM MANDREL ASSEMBLY 1808S20028 16-1...
  • Page 54 1808-CE FILM MANDREL ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Mandrel Shaft 1808-0001 Retainer Film Holder Long 1808-0002 Retainer Film Holder Short 1808-0002-001 Hub Film Holder Brake 1808-0003 Hub Film Holder 1808-0003-001 Rod Brake 1808-0004 Holder Film 69853 Ring Retaining...
  • Page 55 1808-CE ELECTRICAL ASSEMBLY 1808S20029 Rev 5-23-19 17-1...
  • Page 56 1808-CE ELECTRICAL ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER *801 Enclosure Electrical 1808-0171-1 *802 Spacer Enclosure 1808-0051 Panel Electrical Sub 1808-0121-001 Nameplate Ground 6400-7002 Nameplate Protective Earth Ground 6401-6040 Rail DIN Mounting 4516-3507-0092 Rail DIN Mounting 4516-3507-0036 Cover Wireduct 1808-0225...
  • Page 57 1808-CE ELECTRICAL ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER *835 Fuse 5 x 20mm 5A 5725-9572 *836 Fuse 5 x 20mm 2.5A 5725-9569 Control Temperature (May have alt. locations) 5712-0036 Bracket Control Mounting (May not be used) 1808-0117 *842 Operator Selector...
  • Page 58 1808-CE ELECTRICAL ASSEMBLY ITEM NO PART DESCRIPTION PART NUMBER Filter-EMI/RFI Line 20A 5724-2025 Filter-EMI/RFI Line 16A KB Drv 5724-2021 *884 Choke-Armature RFI/EMI KB Drv 5706-2005 * = Not shown 1808S20029 Rev 5-23-19 17-4...
  • Page 59 1808-CE ELECTRICAL DIAGRAM WARNING DISCONNECT FROM POWER BEFORE CLEANING OR SERVICING. 1 Phase, 50-60Hz, 208-240VAC Ref. 1808C12009 SEE FOLLOWING PAGE 1808S20041 18-1...
  • Page 60 1808-CE 1808C12009 1808S20041 18-2...
  • Page 61 WARRANTY PARTS Oliver Packaging & Equipment Company warrants that if any part of the equipment (other than a part not manufactured by Oliver Packaging & Equipment ) proves to be defective (as defined below) within one year after shipment, and if Buyer returns the defective part to Oliver Packaging &...
  • Page 62 4. The service dealer will then complete an invoice and send it to the Parts and Service Department at Oliver Packaging & Equipment Company. 5. The Parts and Service Manager of Oliver Packaging and Equipment Company will review the invoice and returned parts, if applicable, and approve for payment.
  • Page 63 This policy applies to all parts returned to the factory whether for warranted credit, replacement, repair or re-stocking. Oliver Packaging and Equipment Company requires that the customer obtain a Return Material Authorization (RMA) number before returning any part. This number should appear on the shipping label and inside the shipping carton as well.

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