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Trademaster BM16 Operator's Manual

Bevelling machine
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INDUSTRIAL TOOLS
OPERATOR'S MANUAL
BM16
BEVELLING MACHINE
B
M
-
1
6
B
M
-
1
6
BEVELLING MACHINE
OPERATOR'S MANUAL
BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: +48 85 678-34-00, Fax: +48 85 651-15-31
www.promotech.eu
e-mail:
office@promotech.eu
Serial #............................................
Date of Purchase............................

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  • Page 1 INDUSTRIAL TOOLS OPERATOR’S MANUAL BM16 BEVELLING MACHINE BEVELLING MACHINE OPERATOR’S MANUAL BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL . ul. Elewatorska 23/1, 15-620 Białystok, Poland Phone: +48 85 678-34-00, Fax: +48 85 651-15-31 www.promotech.eu...

  • Page 2: Table Of Contents

    TRADEMASTER BM16 BEVELLING MACHINE LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship.

  • Page 3: General Information

    GENERAL INFORMATION BM-16 1. GENERAL INFORMATION 1.1. Application The BM-16 is a bevelling machine designed to mill edges of plates and pipes made of steel, aluminum alloys, brass, or plastics. Depending on the milling head used the machine allows bevelling workpieces with a thickness of at least 1.5 mm (0.06’’) at the angle of 22.5°, 30°, 37.5°, 45°, 50°, 55°, 60°, or 65°...

  • Page 4: Equipment Included

    GENERAL INFORMATION BM-16 1.3. Equipment included 1 Bevelling machine (without milling head) 1 unit 2 Plastic box 1 unit 3 5 mm hex wrench 1 unit 4 14 mm hex wrench 1 unit 5 32 mm flat wrench 1 unit 6 Grease for screws (5 g, 0.17 oz) 1 unit –...

  • Page 5: Design

    GENERAL INFORMATION BM-16 1.5. Design Handle Spindle lock button Switch lock Air vents Speed adjustment dial Handle Sleeve ON/OFF switch Guide Clamping screw Milling head Guiding roller This document is protected by copyrights.

  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS BM-16 2. SAFETY PRECAUTIONS 1. Before starting, read this Operator’s Manual and complete proper occupational safety and health training. 2. Use the machine only in applications specified in this Operator’s Manual. 3. The machine must be complete and all parts must be genuine and fully functional. 4.
  • Page 7 SAFETY PRECAUTIONS BM-16 20. After every use, remove metal chips from the machine, especially from the milling head. Never remove chips with bare hands. Clean the machine with a cotton cloth without using any agents. 21. Cover steel parts with a thin anti-corrosion coating to protect them from rust when not in use for any extended period.

  • Page 8: Startup And Operation

    STARTUP AND OPERATION BM-16 3. STARTUP AND OPERATION 3.1. Installing and removing the milling head Unplug the machine from the power source. To install the milling head, place it on the spindle (1, Fig. 2), and then press and hold the spindle lock button (2) and tighten the head with the 14 mm hex wrench (3).
  • Page 9 STARTUP AND OPERATION BM-16 Adjust the gap between the roller and the cutting inserts every time you replace the milling head. Place all unused washers between the pivot pin and the roller. To remove the milling head, loosen the clamping screw (1, Fig. 3), and then unscrew the sleeve (2) and remove it (3).

  • Page 10: Adjusting The Bevel Parameters

    STARTUP AND OPERATION BM-16 3.2. Adjusting the bevel parameters Unplug the machine from the power source. Next, loosen the clamping screw (1, Fig. 4), rotate the sleeve (2) so that the scale (3) shows the required bevel height ‘a’ (Tab. 1), and then re-tighten the screw. Fig.

  • Page 11: Adjusting The Guide For Bevelling With Radius

    STARTUP AND OPERATION BM-16 3.3. Adjusting the guide for bevelling with radius Unplug the machine from the power source, and then in the manner described before loosen the clamping screw and rotate the sleeve to set the surface (1 Fig. 5) on the same level as the radial cutting edge (2).

  • Page 12: Operating

    STARTUP AND OPERATION BM-16 3.5. Operating Connect the machine to the power source and place the machine on the left side of the workpiece in the manner shown in Fig. 6. The milling head must not be in contact with the workpiece. The workpiece must be balanced and well fixed. Switch lock ON/OFF switch Feed direction...

  • Page 13: Replacing The Cutting Inserts

    ACCESSORIES BM-16 3.6. Replacing the cutting inserts Unplug the machine from the power source, and place the machine upside down. Next, loosen the clamping screw (1, Fig. 7) to access the milling head, and lower the sleeve as far as possible by rotating it to the right (2). Then, use the screwdriver supplied with the milling head to unscrew the screw (3), and remove the cutting insert (4).

  • Page 14: Replacing The Roller

    STARTUP AND OPERATION BM-16 3.7. Replacing the roller Unplug the machine from the power source, and place the machine upside down. Next, press the spindle lock button (1, Fig. 8), and then use the 5 mm hex wrench to unscrew the roller (2). Remove the nut (3) and assemble the roller with the pivot pin by using washers (4), and then place the roller on the milling head, press and hold the button (1), and tighten the roller with the 5 mm hex wrench (2).

  • Page 15: Replacing The Brushes

    STARTUP AND OPERATION BM-16 3.8. Replacing the brushes Check the condition of the carbon brushes every 200 work hours. To do this, unplug the machine from the power source, unscrew the cap, and remove the brush (Fig. 9). If the length of the brush is less than 10 mm (0.4’’), replace both brushes with new ones.

  • Page 16: Accessories

    110 mm (4.3’’). Part number: PRW-0509-07-00-00-0 WAP-BM16/1130 (includes: four M5x12 screws, torx screwdriver, 6 mm hex wrench) To install, unplug the machine from the power source, and put the machine upside down (Fig.
  • Page 17 ACCESSORIES BM-16 Rotate the sleeve to set ‘0’ on the pitch (1, Fig. 11), and then use the 6 mm hex wrench to loosen the guide rollers (2) and separate them from each other as far as possible. Place the machine on a vertically positioned pipe, pressing the roller (3) to the pipe, and then move the rollers (4) evenly to join them to the pipe and tighten in this position.

  • Page 18: Anti-Scratch Guide Sticker

    If the sticker is removed, clean excess glue from the guide with petroleum ether. Part number: NKL-0509-05-00-00-0 WAP-BM16/1140 4.3. Worktable fixture Designed to bevel workpieces with cross section of at least 15×25 mm (0.6×1’’) and length of at least 400 mm (16’’). The width of the workpiece can be up to 100 mm (4’’), and height up to 65 mm (2.5’’).
  • Page 19 ACCESSORIES BM-16 Fig. 12. Installing the machine into the worktable fixture This document is protected by copyrights.
  • Page 20 ACCESSORIES BM-16 Use the 5 mm hex wrench to loosen the horizontal clamp (1, Fig. 13), and then place the workpiece (2) so that it makes contact with the guide (3). Next, move the horizontal clamp toward the workpiece (4) and tighten the screws in this position (5). Fig.
  • Page 21 ACCESSORIES BM-16 Install the vertical clamp (1, Fig. 14) by lightly tightening the levers (2), move the clamp to the workpiece (3), and then tighten the levers in this position (4). Next, remove the workpiece, set the required bevel parameters, and then use the 5 mm hex wrench to tighten the screws (5) to fix the machine.

  • Page 22: Radius Insert Positioner

    Allows the guide to be set properly for bevelling with a radius of 2, 3, 4, or 5 mm. Part number: UST-0509-16-00-00-0 WAP-BM16/1085 Unplug the machine from the power source, place the machine upside down, and then lower the sleeve to access the cutting inserts. Next, place the positioner from the top (1, Fig.

  • Page 23: Milling Tools

    SPARE AND WEARING PARTS BM-16 4.5. Milling tools Part number Part name Part Number Description GLW-000010 Bevelling milling head 22.5° WAP-BM16/1035 Bevelling milling head 22.5° GLW-000005 Bevelling milling head 30° WAP-BM16/1010 Bevelling milling head 30° GLW-000009 Bevelling milling head 37.5° WAP-BM16/1030 Bevelling milling head 37.5°...

  • Page 24: Wiring Diagram

    WIRING DIAGRAM BM-16 6. WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 25: Parts List

    Parts list BM-16 v.1.10 PARTS LIST ITEM PART NUMBER DESCRIPTION Q-TY 32 MM SPECIAL FLAT WRENCH 14 MM HEX WRENCH 5 MM HEX WRENCH WAP-BM16/1110 GREASE FOR SCREWS PLASTIC BOX – WAP-BM16/1010 MILLING HEAD 30° – WAP-BM16/1015 MILLING HEAD 45°...
  • Page 26 PARTS LIST Parts list BM-16 v.1.10 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 27 PARTS LIST Parts list BM-16 v.1.10 ITEM PART NUMBER DESCRIPTION Q-TY TLJ-0427-01-03-00-1 SLIDING SLEEVE PRW-0427-01-05-00-0 GUIDE TLJ-0509-01-01-00-1 SPINDLE SLEEVE RLK-0509-04-00-00-0 GUIDING ROLLER ASSY WRZ-0509-01-02-00-0 SPINDLE TLJ-0509-01-03-00-0 DISTANCE SLEEVE KOL-0509-01-04-00-0 BEVEL GEAR z=53 NKR-0509-01-05-00-0 LOCKING NUT PRS-000342 BEARING COVER 35x55x2.5 PDK-000187 DISTANCE WASHER 0.2 PDK-000188 DISTANCE WASHER 0.3...
  • Page 28 PARTS LIST Parts list BM-16 v.1.10 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 29 PARTS LIST Parts list BM-16 v.1.10 NPD-000012 MOTOR ASSY 230V (CEE) ITEM PART NUMBER DESCRIPTION Q-TY LOZ-000133 SLIDE SLEEVE HK 1512 KRP-000070 GEAR BODY SRB-000338 HEAD SCREW TX25 M5x45 PRS-000291 SEALING RING 18W SPR-000050 SPRING SWR-000002 SPINDLE LOCK PIVOT PIN RKJ-000059 FRONT HANDLE ASSY RKJ-000060...
  • Page 30 PARTS LIST Parts list BM-16 v.1.10 NPD-000012 MOTOR ASSY 230V (CEE) ITEM PART NUMBER DESCRIPTION Q-TY PWD-000151 POWER CORD H07RN-F 2x1Qx4M PWD-000152 POWER CORD WITH PLUG BS 4343 WRN-000058 ROTOR ASSY – 230V This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

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