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BLEMO ER23K Programming Manual

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COMPACT-LINE
Line voltage:
Line voltage:
Line voltage
Line voltage
02/2010
Programming manual ER23K
Installationmanual ER23K
1 ~ 200 - 240 V -
Output: 3~ 0 - 240 V
1(3)~ 200 - 240 V -
Output: 3~ 0 - 240 V
3 ~ 380 - 500 V -
Output: 3~ 0 - 500 V
3 ~ 525 - 600 V -
Output: 3~ 0 - 600 V
Inverter
EN 6 1 8 0 0 -3
Power: 0,18- 2,2 kW
Power: 0,18- 15,0 kW
Power: 0,37- 15,0 kW
Power: 0,75- 15,0 kW

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  • Page 1 COMPACT-LINE Programming manual ER23K Installationmanual ER23K Inverter EN 6 1 8 0 0 -3 Line voltage: 1 ~ 200 - 240 V - Output: 3~ 0 - 240 V Power: 0,18- 2,2 kW Line voltage: 1(3)~ 200 - 240 V -...

  • Page 3: Table Of Contents

    Contents Important information __________________________________________________________________________________________ 4 Before you begin______________________________________________________________________________________________ 5 Documentation structure________________________________________________________________________________________ 7 Steps for setting up the drive ____________________________________________________________________________________ 8 Setup - Preliminary Recommendations ____________________________________________________________________________ 9 Factory configuration _________________________________________________________________________________________ 10 Basic functions ______________________________________________________________________________________________ 11 Remote display terminal option, ER22 ____________________________________________________________________________ 13 Remote graphic display terminal option, ER40______________________________________________________________________ 14 Remote display terminal option, ER12 ____________________________________________________________________________ 18 Structure of the parameter tables ________________________________________________________________________________ 19...

  • Page 4: Important Information

    The word "drive" as used in this manual refers to the "controller portion" of the adjustable speed drive as defined by NEC. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by BLEMO for any consequences arising out of the use of this documentation. © 2009 BLEMO. All rights reserved.

  • Page 5: Before You Begin

    - Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc. - If the DC bus capacitors do not discharge completely, contact your local BLEMO representative. Do not repair or operate the drive •...
  • Page 6 Before you begin WARNING LOSS OF CONTROL • The designer of any wiring diagram must take account of potential control channel failure modes and, for certain critical control functions, incorporate a way of achieving a safe state during and after a channel failure. Examples of critical control functions are emergency stop and overtravel stop.

  • Page 7: Documentation Structure

    Documentation structure The following ER23K technical documents are available on the BLEMO website (www.blemo.com). Installation Manual This manual describes how to install and connect the drive. User manual This manual describes the functions and parameters of the drive's terminals and how to use them.

  • Page 8: Steps For Setting Up The Drive

    Steps for setting up the drive INSTALLATION Please refer to the Installation Manual. PROGRAMMING 2. Apply input power to the drive, but do not give a run command. 3. Configure: • nominal frequency motor [Standard mot. freq] (bFr) page if this is not 50 Hz, •...

  • Page 9: Setup - Preliminary Recommendations

    DANGER UNINTENDED EQUIPMENT OPERATION • Read and understand this manual before installing or operating the ER23K drive. • Any changes made to the parameter settings must be performed by qualified personnel. • Make sure that all logic inputs are inactive to avoid any unintended operation when parameters are being changed.

  • Page 10: Factory Configuration

    Factory configuration Factory settings The ER23K is factory-set for the most common operating conditions: • Display: drive ready [Ready] (rdY) with motor stopped, and motor frequency with motor running. • The LI5 and LI6 and logic inputs, AI3 analog input, AOC analog output, and R2 relay are unaffected.

  • Page 11: Basic Functions

    Basic functions Drive thermal protection Functions: Thermal protection by PTC probe fitted on the heatsink or integrated in the power module. Indirect protection of the drive against overloads by tripping in the event of an overcurrent. Typical tripping values: - Motor current = 185% of nominal drive current: 2 seconds - Motor current = 150% of nominal drive current: 60 seconds Time (seconds)

  • Page 12: Motor Thermal Protection

    Basic functions Motor thermal protection Function: Thermal protection by calculating the I The protection takes account of self-cooled motors. Tripping time t in seconds Motor current/ [Mot. therm. current] (ItH) CAUTION RISK OF DAMAGE TO MOTOR External protection against overloads is required under the following circumstances: •...

  • Page 13: Remote Display Terminal Option, Er22

    (see the manual supplied with the terminal). Its display capabilities are practically identical to those of the ER23K. With this terminal, however, up and down arrows are used for navigation rather than a jog dial. There is also an access locking switch for the menus.

  • Page 14: Remote Graphic Display Terminal Option, Er40

    Thanks to the screen size of this graphic display terminal, which works with FLASH V1.1IE19 or higher and is part of the ER40, it is possible to display more detailed information than can be shown on an on-board display. It is connected in the same way as the ER23K remote display terminal.
  • Page 15 Deutsch Select the language and press ENT. Espanol Italiano Chinese Russian Turkish The drive's rating details will now appear. ER23K 1.5kW/2HP 200/240V MAIN MENU DRIVE MENU [MAIN MENU] LANGUAGE follows automatically. 3 seconds or ENT...
  • Page 16 [Standard mot. freq] (bFr), [Ref.1 channel] (Fr1), and [2/3 wire control] (tCC), page 29. . Display after the drive has been powered up for the ER23K first time. 1.5kW/2HP 200/240V MAIN MENU DRIVE MENU [MAIN MENU] LANGUAGE follows automatically. 3 seconds...
  • Page 17 Remote graphic display terminal option, ER40 (continued) Subsequent power-ups Display after powering up. ER23K 1.5kW/2HP 200/240V MAIN MENU DRIVE MENU [MAIN MENU] LANGUAGE follows automatically. 3 seconds DRIVE MENU Automatically switches to the [DRIVE MENU] SPEED REFERENCE menu after 3 seconds.

  • Page 18: Remote Display Terminal Option, Er12

    Remote display terminal option, ER12 Description of the terminal This terminal is a local control unit which can be mounted on the door of the wall-mounted or floor-standing enclosure. It has a cable with connectors, which is connected to the drive serial link (see the manual supplied with the terminal). Its display capabilities are practically identical to those of the ER23.

  • Page 19: Structure Of The Parameter Tables

    Structure of the parameter tables The parameter tables contained in the descriptions of the various menus are organized as follows. Example : APPLICATION FUNCT.] menu (Fun-) Code Name/Description Adjustment Factory range setting • [PI regulator] Note: The "PI regulator" function is incompatible with several functions (see page 20). It can only be configured if these functions are unassigned, in particular the summing inputs (set [Summing ref.

  • Page 20: Compatibility Of Functions

    Compatibility of functions Incompatible functions The following functions will be inaccessible or deactivated in the cases described below: Automatic restart This is only possible for the 2-wire level control type ([2/3 wire control] (tCC) [2 wire] (2C) [2 wire type] (tCt) [Level] (LEL)
  • Page 21 Compatibility of functions Logic and analog input application functions Each of the functions on the following pages can be assigned to one of the inputs. A single input can activate several functions at the same time (reverse and 2nd ramp for example). The user must therefore ensure that these functions can be used at the same time.

  • Page 22: List Of Functions That Can Be Assigned To Inputs/Outputs

    List of functions that can be assigned to inputs/outputs Logic inputs Page Code Factory setting Not assigned LI5 - LI6 Run forward 2 preset speeds 4 preset speeds 8 preset speeds 16 preset speeds PS16 2 preset PI references 4 preset PI references + speed - speed Jog operation...
  • Page 23 List of functions that can be assigned to inputs/outputs Analog/logic output Page Code Factory setting Not assigned AOC/AOV Motor current Motor frequency Motor torque Power supplied by the drive Drive detected fault (logic data) Drive running (logic data) Frequency threshold reached (logic data) High speed (HSP) reached (logic data) Current threshold reached (logic data) Frequency reference reached (logic data)

  • Page 24: List Of Functions That Can Be Assigned To The Network And Modbus Control Word Bits

    List of functions that can be assigned to the Network and Modbus control word bits Bits 11 to 15 of the control word Page Code 2 preset speeds 4 preset speeds 8 preset speeds 16 preset speeds PS16 2 preset PI references 4 preset PI references Ramp switching 2nd current limit switching...

  • Page 25: Checklist

    Carefully read the information contained in the programming, installation and simplified manuals, as well as the information in the catalog. Before starting to use the drive, please check the following points relating to mechanical and electrical installations. For the full range of documentation, please visit www.blemo.com. 1. Mechanical installation (see the simplified and installation manuals) •...

  • Page 26: Programming

    Programming Description of the HMI Functions of the display and the keys • 4 x 7 segment display • REF LED, illuminated if [SPEED REFERENCE] (rEF-) menu is active • Load LED • MON LED, illuminated if • 2 CANopen status LEDs [MONITORING] (SUP-) menu is active...
  • Page 27 Programming Structure of the menus Powering up Parameter selection These three parameters are only visible when the drive is powered up for the first time. The settings can be amended subsequently in the menus: [MOTOR CONTROL] (drC-) [Standard mot. freq] (bFr), [COMMAND] (CtL-)

  • Page 28: [Motor Control] (Drc-) Menu

    [+/- SPEED] (UPdt): +/- speed reference via LI. See configuration page 74. UPdt [+/-spd HMI] (UPdH): +/- speed reference by turning the jog dial on the ER23K keypad. UPdH To use, display the frequency [Output frequency] (rFr), page 95. The +/- speed function via the keypad or the...
  • Page 29 Programming Code Description Adjustment Factory range setting [2 wire] (2C) • [2/3 wire control] DANGER UNINTENDED EQUIPMENT OPERATION When the [2/3 wire control] (tCC) parameter is changed, the [Reverse assign.] (rrS) parameter, page 46, and the [2 wire type] (tCt) parameter, page 45, and all the assignments involving the logic inputs will revert to their default values.
  • Page 30 [SPEED REFERENCE] (rEF-) menu rEF- [SPEED REFERENCE] (rEF-) menu displays [HMI Frequency ref.] (LFr), [Image input AIU1] (AIU1) [Frequency ref.] (FrH) depending SEt- on which control channel is active. drC- During local control, the HMI's jog dial functions as a potentiometer, making it possible to increase or reduce the reference value within I-0- limits defined by the [Low speed]...
  • Page 31 [SETTINGS] (SEt-) menu rEF- SEt- drC- I-0- Speed reference via the display terminal CtL- FUn- FLt- COM- SUP- Scaling factor for the [Cust. output value] (SPd1) parameter The adjustment parameters can be modified with the drive running or stopped. Note: Changes should preferably be made with the drive stopped. Code Description Adjustment range...
  • Page 32 [SETTINGS] (SEt-) menu rEF- SEt- Code Description Adjustment Factory range setting drC- 0 to 100 • [Begin Acc round] I-0- CtL- Parameter can be accessed if the [Ramp type] (rPt) [Customized] (CUS), page 60. FUn- 0 to (100-tA1) • [End Acc round] FLt- Parameter can be accessed if the [Ramp type]...
  • Page 33 [SETTINGS] (SEt-) menu rEF- SEt- Code Description Adjustment range Factory setting drC- 1 to 100% • [Fr.Loop.Stab] I-0- Parameter can only be accessed if [U/F mot 1 selected] (UFt) [SVC] [Energy sav.] (nLd), page 42. CtL- Used to adapt the return to steady state after a speed transient (acceleration or deceleration), according to the dynamics of the machine.
  • Page 34 [SETTINGS] (SEt-) menu rEF- SEt- Code Description Adjustment range Factory setting drC- 0 to 500 Hz 0 Hz • [Skip Frequency] I-0- Helps to prevent prolonged operation at a frequency range of ± 1 Hz around [Skip Frequency] (JPF). This function CtL- helps to prevent a critical speed which leads to resonance.
  • Page 35 [SETTINGS] (SEt-) menu rEF- Code Description Adjustment Factory setting SEt- range drC- 0 to 500 Hz 15 Hz • [Preset speed 3] I-0- See page 70. CtL- FUn- 0 to 500 Hz 20 Hz • [Preset speed 4] FLt- See page 70. COM- 0 to 500 Hz 25 Hz...
  • Page 36 [SETTINGS] (SEt-) menu rEF- Code Description Adjustment Factory setting SEt- range drC- 0.25 to 1.5 In (1) 1.5 In (1) • [Current Limitation] I-0- Used to limit the torque and the temperature rise of the motor. CtL- FUn- 0.25 to 1.5 In (1) 1.5 In (1) •...
  • Page 37 [SETTINGS] (SEt-) menu rEF- Code Description Adjustment Factory setting SEt- range drC- 0 to 100% • [FreqLoopGain 2] FLG2 I-0- Parameter can only be accessed if [U/F mot.2 selected] (UFT2) [SVC] [Energy sav.] (nLd), page 83. CtL- [FreqLoopGain 2] (FLG2) parameter adjusts the drive's ability to follow the speed ramp on the basis of the FUn- inertia of the machine being driven.
  • Page 38 [SETTINGS] (SEt-) menu rEF- SEt- Code Description Adjustment Factory setting range drC- 0.1 to 200 • [Scale factor display] I-0- CtL- Used to display a value in proportion to the output frequency [Output frequency] (rFr): the machine speed, the motor speed, etc.
  • Page 39 (tUn), which can power up the motor, parameters can only be changed in stop mode, with no run command present. On the optional ER23K remote display terminal, this menu can be accessed with the switch in the position. Drive performance can be optimized by:...

  • Page 40: Motor Control

    [MOTOR CONTROL] (drC-) menu rEF- Code Description Adjustment range Factory setting SEt- 0 to 32,760 rpm In accordance drC- • [Rated motor speed] with the drive I-0- rating CtL- 0 to 9,999 rpm then 10.00 to 32.76 krpm If, rather than the nominal speed, the nameplate indicates the synchronous speed and the slip in Hz or as a FUn- %, calculate the nominal speed as follows: FLt-...
  • Page 41 [MOTOR CONTROL] (drC-) menu rEF- SEt- Code Description Adjustment Factory setting range drC- [No] (nO) • [Auto tuning] I-0- CtL- DANGER FUn- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH FLt- • During auto-tuning the motor operates at nominal current. COM- •...
  • Page 42 [MOTOR CONTROL] (drC-) menu rEF- Code Description Adjustment Factory setting SEt- range drC- [SVC] • [U/F mot 1 selected] I-0- [Cst. torque] (L): Constant torque for motors connected in parallel or special motors. CtL- [Var. torque] (P): Variable torque for pump and fan applications. FUn- [SVC] (n): Sensorless flux vector control for constant torque applications.
  • Page 43 When drives leave the factory the current configuration and the backup configuration are both initialized FLt- with the factory configuration. • If the ER23K remote display terminal option is connected to the drive, the following additional selection COM- options will appear:...
  • Page 44 If the ER23K remote display terminal option is connected to the drive (3), the following additional selection options appear, as long as the corresponding files in the remote display terminal's EEPROM memory...
  • Page 45 Return to factory settings/Restore configuration The parameters can only be modified when the drive is stopped and no run command is present. On the optional ER23K remote display terminal, this menu can be accessed with the switch in the position.

  • Page 46: [Command] (Ctl-) Menu

    [INPUTS / OUTPUTS CFG] (I-O-) menu rEF- Code Description Adjustment Factory setting range SEt- [LI2] (LI2) drC- • [Reverse assign.] I-0- [Reverse assign.] (rrS) [No] (nO), run reverse remains active by means of negative voltage on AI2, for example. CtL- [No] (nO): Not assigned FUn-...

  • Page 47: [Application Funct.] Menu (Fun-)

    [INPUTS / OUTPUTS CFG] (I-O-) menu rEF- SEt- Code Description Adjustment range Factory setting drC- [No drive flt] • [R1 Assignment] (FLt) I-0- This parameter is not visible when a communication card is connected to the product. CtL- FUn- [No] (nO): Not assigned [No drive flt] (FLt): No drive detected fault...
  • Page 48 Network WARNING LOSS OF CONTROL The stop buttons on the ER23K (integrated into the drive and on the remote terminals) can be programmed as non-priority buttons. A stop button can only have priority if the [Stop Key priority] (PSt)
  • Page 49 Remote display terminal Forced local mode See the detailed block diagrams on pages and 52. • On ER23K drives, in factory settings mode, control and reference are managed by the terminals. • With a remote terminal display, if [HMI command] (LCC)
  • Page 50 [COMMAND] (CtL-) menu rEF- Separate control and reference ([Profile] (CHCF) parameter = [Separate] (SEP)): SEt- Reference drC- Selection of reference channel: I-0- [Ref.1 channel] (Fr1) parameter CtL- Reference FUn- FLt- Selection of reference COM- channel: [Ref.2 channel] (Fr2) parameter SUP- [Ref.
  • Page 51 [COMMAND] (CtL-) menu rEF- Reference channel for [ACCESS LEVEL] (LAC) [Level 1] (L1) [Level 2] (L2) SEt- drC- I-0- Note: In order to configure the +/- speed command ([Ref.1 channel] CtL- (Fr1) [+/- SPEED] (UPdt) [+/-spd HMI] (UPdH)), the SA2/SA3 speed summing inputs and the preset speeds must be deconfigured FUn-...

  • Page 52: Access Level

    [COMMAND] (CtL-) menu rEF- Control channel for [ACCESS LEVEL] (LAC) [Level 1] (L1) [Level 2] (L2) SEt- drC- [Forced local assign.] (FLO) parameter, page 93, the [HMI command] (LCC) parameter, page 58, and the selection of the Modbus bus or network are common to the reference and control channels. I-0- Example: If [HMI command]...
  • Page 53 [COMMAND] (CtL-) menu rEF- Reference channel for [ACCESS LEVEL] (LAC) [Level 3] (L3) SEt- Note: In order to configure the +/- speed command ([Ref.1 channel] (Fr1) [+/- SPEED] (UPdt) [+/-spd HMI] (UPdH)), the SA2/SA3 summing inputs and the preset speeds must drC- be deconfigured beforehand.
  • Page 54 [COMMAND] (CtL-) menu rEF- Control channel for [ACCESS LEVEL] (LAC) [Level 3] (L3) SEt- Combined reference and control drC- [Ref.1 channel] (Fr1) parameter, page 56, the [Ref.2 channel] (Fr2) parameter, page 56, the [Ref. 2 switching] (rFC) parameter, page I-0- 57, the [Forced local assign.] (FLO)
  • Page 55 [COMMAND] (CtL-) menu rEF- Control channel for [ACCESS LEVEL] (LAC) [Level 3] (L3) SEt- Mixed mode (separate reference and control) drC- [Forced local assign.] (FLO) parameter, page 93, and the [Forced local Ref.] (FLOC) parameter, page 93, are common to reference I-0- and control.

  • Page 56: [Monitoring] (Sup-) Menu

    (UPdt): (1) +/- speed reference via LI. See configuration page 74. UPdt UpdH [+/-spd HMI] (UPdH): (1) +/- speed reference via the jog dial on the ER23K keypad. To use, display the frequency [Output frequency] (rFr), page 95. The +/- speed function via the keypad or...
  • Page 57 [COMMAND] (CtL-) menu rEF- SEt- Code Description Adjustment Factory setting range drC- [ch1 active] (Fr1) • [Ref. 2 switching] I-0- CtL- [Ref. 2 switching] (rFC) parameter can be used to select the [Ref.1 channel] (Fr1) [Ref.2 channel] (Fr2) channel, or to configure a logic input or a control word bit for remote switching of [Ref.1 channel] (Fr1) [Ref.2...
  • Page 58 [COMMAND] (CtL-) menu rEF- Code Description Adjustment range Factory setting SEt- [ch1 active] • [Cmd switching] (Cd1) drC- Parameter can be accessed if [Profile] (CHCF) [Separate] (SEP), page 57, and [ACCESS LEVEL] (LAC) I-0- [Level 3] (L3), page 56. CtL- [Cmd switching] (CCS) parameter can be used to select the...
  • Page 59 [COMMAND] (CtL-) menu rEF- Code Description Adjustment Factory setting SEt- range drC- [Yes] (YES) • [Stop Key priority] I-0- This parameter can be used to activate or deactivate the stop button on the drive and the remote terminals. The CtL- stop button will be deactivated if the active control channel is different from that on the integrated display terminal or FUn- remote terminals.
  • Page 60 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- drC- I-0- CtL- Submenu FUn- FLt- COM- Submenu SUP- The parameters can only be modified when the drive is stopped and no run command is present. On the optional remote display terminal, this menu can be accessed with the switch in the position.
  • Page 61 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment range Factory setting drC- • [RAMPS] rPC- I-0- (continued) CtL- 0 to 100 • [Begin Acc round] FUn- Parameter can be accessed if the [Ramp type] (rPt) [Customized] (CUS), page 60. FLt- 0 to (100-tA1) •...
  • Page 62 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment range Factory setting drC- • [RAMPS] rPC- I-0- (continued) CtL- [No] (nO) • [Ramp switch ass.] FUn- This function remains active regardless of the control channel. FLt- [No] (nO): Not assigned [LI1] (LI1): Logic input LI1 COM-...
  • Page 63 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [STOP MODES] StC- I-0- CtL- [Ramp stop] • [Type of stop] FUn- (rMP) FLt- Stop mode on disappearance of the run command or appearance of a stop command. [Ramp stop] (rMP): On ramp COM-...
  • Page 64 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [STOP MODES] StC- I-0- (continued) CtL- (1)(3) 0 to In (2) 0.7 In (2) • [DC inject. level 1] FUn- Parameter can be accessed if [Type of stop] (Stt) [DC injection] (dCI), page 63, or if...
  • Page 65 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • I-0- [AUTO DC INJECTION] AdC- CtL- [Yes] (YES) • [Auto DC injection] FUn- If set to [Continuous] (Ct), this parameter causes injection current to be generated, even when there is no run FLt- command.
  • Page 66 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [AUTO DC INJECTION] (continued) AdC- I-0- CtL- 0 to 1.2 In (2) 0.5 In (2) • [Auto DC inj. level 2] SdC2 FUn- Parameter can be accessed if [Auto DC injection] (AdC) is not set to...
  • Page 67 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [SUMMING INPUTS] SAI- I-0- CtL- Can be used to sum one or two inputs to the [Ref.1 channel] (Fr1) reference only. Note: The "Summing inputs" function may be incompatible with other functions (see page 20). FUn- [AI2] (AI2)
  • Page 68 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Preset speeds drC- 2, 4, 8 or 16 speeds can be preset, requiring 1, 2, 3 or 4 logic inputs respectively. I-0- CtL- The following assignment order must be observed: [2 preset speeds] (PS2), then [4 preset speeds] (PS4), then [8 preset speeds]...
  • Page 69 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory setting range drC- • I-0- [PRESET SPEEDS] PSS- CtL- Note: The "Preset speeds" function may be incompatible with other functions (see page 20). FUn- [LI3] (LI3) • [2 preset speeds] FLt- Selecting the assigned logic input activates the function.
  • Page 70 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [PRESET SPEEDS] PSS- I-0- (continued) CtL- [No] (nO) • [16 preset speeds] PS16 FUn- Selecting the assigned logic input activates the function. FLt- Ensure that [8 preset speeds] (PS8) has been assigned before assigning [16 preset speeds]...
  • Page 71 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [PRESET SPEEDS] PSS- I-0- (continued) CtL- 0.0 to 500.0 Hz (2) 55 Hz • [Preset speed 11] SP11 FUn- FLt- 0.0 to 500.0 Hz (2) 60 Hz •...
  • Page 72 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory setting range drC- • [JOG] JOG- I-0- CtL- Note: The "Jog operation" function may be incompatible with other functions (see page 20). FUn- [No] (nO) • [JOG] FLt- Selecting the assigned logic input activates the function. [No] (nO): Not assigned COM-...
  • Page 73 (speed maintained) (+ speed) Forward button – a and b Reverse button – c and d Wiring example: LI1: Forward ER23K LIx: Reverse control terminals LIy: + speed Motor frequency Forward 2nd press 1st press Reverse 2nd press 1st press This type of +/- speed is incompatible with 3-wire control.
  • Page 74 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- drC- Code Name/Description Adjustment Factory range setting I-0- • CtL- [+/- SPEED] UPd- FUn- (motorized jog dial) Function can only be accessed if [ACCESS LEVEL] (LAC) [Level 2] (L2) [Level 3] (L3), and [+/-spd HMI] FLt- (UPdH) [+/- SPEED]...
  • Page 75 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- PI regulator drC- Block diagram The function is activated by assigning an analog input to the PI feedback (measurement). I-0- CtL- FUn- FLt- COM- SUP- Referenc Internal Restart error Gains Ramps Error Pages Key: Parameter: The black rectangle feed-...
  • Page 76 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- "Manual - Automatic" operation with PI drC- This function combines the PI regulator and [Ref. 2 switching] (rFC) reference switching, page 57. The speed reference is given by [Ref.2 channel] (Fr2) or by the PI function, depending on the state of the logic input. I-0- CtL- Setting up the PI regulator...
  • Page 77 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [PI REGULATOR] I-0- CtL- Note: The "PI regulator" function is incompatible with several functions (see page 20). It can only be configured if these functions are unassigned, in particular the summing inputs (set [Summing FUn- ref.
  • Page 78 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [PI REGULATOR] I-0- (continued) CtL- [No] (nO) • [4 preset PID ref.] FUn- Parameter is only visible if [PID feedback ass.] (PIF) is not set to [No] (nO), page 77.
  • Page 79 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Brake control drC- Function can only be accessed if [ACCESS LEVEL] (LAC) [Level 2] (L2) [Level 3] (L3) (page 51). I-0- This function, which can be assigned to relay R2 or logic output AOC, enables the drive to manage an electromagnetic brake. CtL- Principle FUn-...
  • Page 80 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • [BRAKE LOGIC CONTROL] bLC- I-0- CtL- Function can only be accessed if [ACCESS LEVEL] (LAC) [Level 2] (L2) [Level 3] (L3), page 56. Note: This function may be incompatible with other functions (see page 20). FUn- [No] (nO)
  • Page 81 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory range setting drC- • I-0- [CURRENT LIMITATION 2] LC2- CtL- Function can only be accessed if [ACCESS LEVEL] (LAC) [Level 2] (L2) [Level 3] (L3), page 56. FUn- [No] (nO) •...
  • Page 82 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory setting range drC- • [SWITCHING MOTOR] CHP- I-0- CtL- Function can only be accessed if [ACCESS LEVEL] (LAC) [Level 2] (L2) [Level 3] (L3), page 56. FUn- [No] (nO) • [Motor switching] FLt- [No] (nO): Not assigned...
  • Page 83 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Code Name/Description Adjustment Factory setting range drC- • [SWITCHING MOTOR] CHP- I-0- (continued) CtL- 0.25 to 1.5 In In accordance • [Nom. mot. 2 current] nCr2 FUn- with the drive rating FLt- Nominal motor 2 current given on the rating plate. COM- 0 to 32,760 rpm In accordance •...
  • Page 84 [APPLICATION FUNCT.] (FUn-) menu rEF- SEt- Management of limit switches drC- Function can only be accessed if [ACCESS LEVEL] (LAC) [Level 2] (L2) [Level 3] (L3), page 56. I-0- This function can be used to manage the operation of one or two series limit switches (non-reversing or reversing). - Assignment of one or two logic inputs (forward limit switch, reverse limit switch) CtL- - Selection of the stop type (on ramp, fast or freewheel)
  • Page 85 (31E): Transfer from an ER22K/G to an ER23K. Set ARE = 31E to download a configuration from a European ER22. [ER22P] (31A): Transfer from an ER22P to an ER23K. Set ARE = 31A to download a configuration from an Asian ER22P. Procedure for transferring a configuration: •...
  • Page 86 [FAULT MANAGEMENT] (FLt-) menu rEF- SEt- drC- Automatic restart I-0- CtL- FUn- FLt- COM- Operating time reset to zero SUP- The parameters can only be modified when the drive is stopped and no run command is present. On the optional remote display terminal, this menu can be accessed with the switch in the position.
  • Page 87 [FAULT MANAGEMENT] (FLt-) menu rEF- Code Description Adjustment Factory SEt- range setting drC- [5 min] • [Max. restart time] I-0- Parameter is only visible if [Automatic restart] (Atr) [Yes] (YES). CtL- It can be used to limit the number of consecutive restarts in the event of a recurrent detected fault. FUn- [5 min] (5):...
  • Page 88 [FAULT MANAGEMENT] (FLt-) menu rEF- SEt- Code Description Adjustment Factory range setting drC- [No] (nO) • [Catch on the fly] I-0- CtL- Used to enable a smooth restart if the run command is maintained after the following events: - Loss of line supply or simple power off FUn- - Reset of current drive or automatic restart FLt-...
  • Page 89 [FAULT MANAGEMENT] (FLt-) menu rEF- SEt- Code Description Adjustment Factory setting range drC- [Yes] (YES) • [Output Phase Loss] I-0- CtL- [No] (nO): Function inactive [Yes] (YES): Tripping on the [MOTOR PHASE LOSS] (OPF) FUn- [Output cut] (OAC): No tripping on a [MOTOR PHASE LOSS] (OPF), but management of the output voltage FLt-...
  • Page 90 [FAULT MANAGEMENT] (FLt-) menu rEF- SEt- Code Description Adjustment Factory setting range drC- [Fast stop] (FSt) • [CANopen fault mgt] I-0- CtL- FUn- WARNING FLt- LOSS OF CONTROL COM- [CANopen fault mgt] (COL) [Network fault mgt] (CLL) [Ignore] (n0), communication control will be inhibited. For safety reasons, inhibiting the communication fault detection should be restricted to the debug phase or to SUP- special applications.
  • Page 91 [FAULT MANAGEMENT] (FLt-) menu rEF- SEt- Code Description Adjustment Factory range setting drC- [No] (nO) • [Derated operation] I-0- CtL- Lowers the tripping threshold of [Undervoltage] (USF): in order to operate on line supplies with 50% voltage drops. FUn- FLt- [No] (nO): Function inactive...
  • Page 92 [CANopen bit rate] (bdCO) parameters are not taken into account until the drive has been switched off and back on again. On the optional ER23K remote display terminal, this menu can be accessed with the switch in the position. Code Description...
  • Page 93 [COMMUNICATION] (COM-) menu rEF- SEt- Code Description Adjustment Factory range setting drC- [No] (nO) • [Forced local assign.] I-0- CtL- [No] (nO): Not assigned [LI1] (LI1): Logic input LI1 FUn- [LI2] (LI2): Logic input LI2 FLt- [LI3] (LI3): Logic input LI3 [LI4] (LI4): Logic input LI4 COM-...
  • Page 94 [MONITORING] (SUP-) menu rEF- SEt- drC- I-0- CtL- FUn- FLt- COM- Submenu SUP- The parameters can be accessed with the drive running or stopped. On the optional remote display terminal, this menu can be accessed with the switch in any position. Some functions have numerous parameters.

  • Page 95: Output Frequency

    [MONITORING] (SUP-) menu rEF- SEt- Code Description Variation range drC- 0 to 500 Hz • [HMI Frequency ref.] I-0- Frequency reference for control via built-in display terminal or remote display terminal. CtL- 0 to 100% • [Internal PID ref.] FUn- FLt- Internal PID reference Parameter is only visible if...
  • Page 96 [MONITORING] (SUP-) menu rEF- SEt- Code Description Variation range drC- • [Last fault occurred] I-0- [Brake control] (bLF): Brake control detected fault CtL- [Incorrect config.] (CFF): Incorrect configuration (parameters) [Invalid config.] (CFI): Invalid configuration (parameters) FUn- [NETWORK FAULT] (CnF): Communication detected fault on the communication card FLt- [CANopen com.] (COF):...
  • Page 97 This parameter is only visible if an option card is present. It is used to visualize the name of the option currently present. No card, CANopen card or DaisyChain card (these cards are unable to send their names to the ER23K) DeviceNet card Profibus card •...
  • Page 98 [MONITORING] (SUP-) menu rEF- Code Name/Description Adjustment Factory SEt- range setting drC- • [LOGIC INPUT CONF.] LIA- I-0- CtL- Can be used to display the functions assigned to each input. If no functions have been assigned, [No] (nO) LI1A is displayed. The jog dial can be used to scroll through all the functions. If a number of functions have been LI2A FUn- assigned to the same input, check that they are compatible.

  • Page 99: Migration Er22K/P - Er23K

    Installation Manual. Note: Position of the IT jumper There was no integrated EMC filter on the ER22P. For details on how to deactivate the integrated EMC filter on the ER23K, see the "Operation with IT connection" chapter in the Installation Manual.

  • Page 100: Diagnostics And Troubleshooting

    • If the display does not light up, check the power supply to the drive and check the wiring of inputs AI1 and AI2 and the connection to the RJ45 connector. • The assignment of the "Fast stop" or "Freewheel stop" functions will prevent the drive from starting if the corresponding logic inputs are not powered up. The ER23K then displays [Freewheel stop] (nSt) [Fast stop] (FSt).
  • Page 101 Diagnostics and troubleshooting (continued) Fault detection codes which require a power reset after the fault is cleared (continued) Code Name Probable cause Remedy • Parameters in the [SETTINGS] • Check the parameters in [SETTINGS] (SEt-) , page [OVERCURRENT] (SEt-) [MOTOR CONTROL] 31, and [MOTOR CONTROL] (drC-)
  • Page 102 • Check the power connection and the fuses. blown • Reset • Failure of one phase • Use a three-phase line supply. • Three-phase ER23K used on a • Disable the detection by setting [Input phase loss] single-phase line supply (IPL)
  • Page 103 Diagnostics and troubleshooting (continued) Fault detection codes that are reset as soon as their cause disappears Code Name Probable cause Remedy • The current configuration is • Return to factory settings or retrieve the backup [INCORRECT inconsistent. configuration, if it is valid. See the [Restore config.] CONFIG.] •...
  • Page 104 Diagnostics and troubleshooting (continued) Fault detection codes displayed on the ER23 remote display terminal Code Name Description Initialization in • The microcontroller is initializing. InIt progress • Search underway for communication configuration COM.E Communication error • Time out detected fault (50 ms) •...

  • Page 105: Index Of Functions

    Index of functions [+/- SPEED] [2/3 wire control] [ACCESS LEVEL] [Analog./logic output] [Auto DC injection] [Automatic restart] [Auto tuning] Brake control [CANopen address] [Catch on the fly] [Cmd switching] Control and reference channels [Current limit 2] [Current Limitation] [DC injection assign.] [Dec ramp adapt.] Drive thermal protection Drive ventilation...

  • Page 106: Index Of Parameter Codes And Customer Settings

    4-20]: Configuration 4 - 20 mA [Voltage]: Configuration 0 - 10 V [No]: Transfer between two ER23K [ER22P]: Transfer from an ER22P to an ER23K [Select ER22K conf.] [ER22K std] Transfer from an ER22K to an ER23K [No]: Function inactive...
  • Page 107 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [ch1 active] : Control channel = channel 1 [ch2 active] : Control channel = channel 2 [LI1]: Logic input LI1 [LI2]: Logic input LI2 [LI3]: Logic input LI3 [LI4]: Logic input LI4 [LI5]: Logic input LI5...
  • Page 108 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [Ignore]: Ignore [Freewheel]: Detected fault management with freewheel stop [CANopen fault mgt] [Ramp stop]: Detected fault management with stop on ramp [Fast stop]: Detected fault management with fast stop [No]: No copy [Reference]: Copy reference...
  • Page 109 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [No]: Not assigned [LI1]: Logic input LI1 [LI2]: Logic input LI2 [-Speed assignment] [LI3]: Logic input LI3 [LI4]: Logic input LI4 [LI5]: Logic input LI5 [LI6]: Logic input LI6 [Ignore]: Ignore [Freewheel]: Detected fault management with...
  • Page 110 [+/-Speed]: +/- speed reference via [Ref.1 channel] UpdH [+/-spd HMI]: +/- speed reference using the jog dial on the ER23K keypad [HMI]: Reference via the remote display terminal [Modbus]: Reference via Modbus [Network]: Reference via network [No]: Not assigned [AI1]: Analog input AI1...
  • Page 111 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [0.01]: Ramp can be set between 0.05 s and 327.6 s. 0.01 [Ramp increment] [0.1]: Ramp can be set between 0.1 s and 3,276 s. [1]: Ramp can be set between 1 s and 32,760 s.
  • Page 112 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [Active low]: The external fault is detected when the logic input assigned to changes to state 0. [External fault config] [Active high]: The external fault is detected when the logic input or bit assigned to changes to state 1.
  • Page 113 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting In accordance [Rated motor speed] with the 32,760 drive rating In accordance [Nom. mot. 2 speed] with the nSP2 32,760 drive rating [No]: Not assigned [LI1]: Logic input LI1 [LI2]: Logic input LI2 [Freewheel stop ass.]...
  • Page 114 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [No]: Not assigned [LI1]: Logic input LI1 [LI2]: Logic input LI2 [LI3]: Logic input LI3 [LI4]: Logic input LI4 [LI5]: Logic input LI5 [4 preset PID ref.] [LI6]: Logic input LI6 [CD11]: Bit 11 of the control word from a communication network...
  • Page 115 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [No]: Not assigned [No drive flt]: No drive detected fault [Drv running] : Drive running [Freq.Th.att.]: Frequency threshold reached [HSP attain.] : High speed reached [R1 Assignment] [I attained] : Current threshold reached...
  • Page 116 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [No]: Not assigned [LI1]: Logic input LI1 [LI2]: Logic input LI2 [LI3]: Logic input LI3 [LI4]: Logic input LI4 [LI5]: Logic input LI5 [Ramp switch ass.] [LI6]: Logic input LI6 [CD11]: Bit 11 of the control word from a communication network...
  • Page 117 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [Switching freq.] [Ignore]: Ignore [Freewheel]: Detected fault management with freewheel stop. [Modbus fault mgt] [Ramp stop]: Detected fault management with stop on ramp [Fast stop]: Detected fault management with fast stop [Slip compensation]...
  • Page 118 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [No]: Locking of the drive and freewheel stopping of the motor Maintain]: Stop mode using inertia to maintain the drive [UnderV. prevention] power supply as long as possible [Ramp stop]: Stop according to the valid ramp [Fast...
  • Page 119 Index of parameter codes and customer settings Factory Customer Code Page Name Unit Value/Possible function setting setting [No]: Ignore [Autotune fault mgt] [Yes]: Detected fault management with drive locked [Motor therm. level] [Modbus time out] [No]: Auto-tuning not performed [Yes]: Auto-tuning performed as soon as possible [Done]: Use of the values given the last time auto-tuning dOnE was performed...

  • Page 120: Wiring/Evaluation Of Ptc

    Wiring/Evaluation of PTC ER 23 resistance look at ER23 (Ohm) manual page 88 LI6 = EtF *) release area reset area *) Attention: LI6 is shown as an example. You can use all logical inputs for „Externel Fault“ / look at manual page 88). We recommend for LI5 or LI6 because of their default values without other functions.
  • Page 122  BLEMO Frequenzumrichter Siemensstraße 4 63110 Rodgau – Dudenhofen Tel.: ++49 / 6106 / 82 95-0 Fax: ++49 / 6106 / 82 95-20 Internet: http://www.blemo.com E-Mail: info@blemo.com...

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