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Summary of Contents for Supmeter BST106-N59
- Page 1 BST106-N59[B] Shovel Loader Weigher Operation Manual V5.0 Changsha Supmeter Technological Co.,Ltd.
- Page 2 Preface Thank you very much for your purchase! This manual covers safety precautions, brief introduction, technical specifications, operation interface, installation&connection, function&operation, fault treatment, working specification and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading.
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Page 3: Table Of Contents
Contents 1. SAFETY PRECAUTIONS ......................4 2. BRIEF INTRODUCTION ....................... 5 2.1 O .......................... 5 PERATING RINCIPLE 2.2 S ........................5 YSTEM ONFIGURATION 2.3 A ......................5 PPLICABLE HOVEL OADERS 3. TECHNICAL SPECIFICATIONS ....................6 3.1 T ................6 ECHNICAL PECIFICATION OF EIGHING NDICATOR... - Page 4 5.3 C ............................18 ONNECTION 5.3.1 Oil Pressure Sensor Connector (LC-DN/LC-UP) ..............18 5.3.2 Position Sensor Connector (POSITION) ................... 18 5.3.3 Power Supply Connector (POWER) ..................19 6. SYSTEM ADJUSTMENT&CALIBRATION PROCEDURE ........... 20 7. FUNCTION&OPERATION ......................21 7.1 M ............................21 7.2 P ..........................
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Page 5: Safety Precautions
1. Safety Precautions Lithium Battery Installation A Lithium battery should be equipped in the weighing indicator. If it is not allowed to be transported together with the product because of embargo, please make a purchase according to the model offered by us and install it by yourself. ... -
Page 6: Brief Introduction
2. Brief Introduction 2.1 Operating Principle Shovel Loader Weigher is a dynamic weighing and auto-totalizing equipment installed on shovel loader without changing the original structure of shovel loader. When the lift-arm of Shovel Loader is lift to a certain height, the position sensor will trigger the weighing process, and the weighing indicator will collect the oil pressure signals from lower and upper oil chambers of arm-lifting oil cylinder. -
Page 7: Technical Specifications
3. Technical Specifications 3.1 Technical Specification of Weighing Indicator Product Executing Standard CMC GB/T7724-2008《Electronic Weighing Meter》PRC National Standard. OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation. Weighing Accuracy Accuracy Grade: III . Number of Nerification Intervals: n=3000. ... -
Page 8: Technical Specification Of Oil Pressure Sensor
Position Sensor Input Interface (POSITION) 1 Switch signal Input. Excitation Voltage Output: DC12V. Print Port (PRINTER) RS232. Digital Communication Interface (COM1) RS232。 Connectable: IPC/PLC and Wireless Module. Report Print 1000 Loading Records can be saved, queried and printed, and each record can contain 50pcs Single-bucket-loading-weight value. -
Page 9: Technical Specification Of Position Sensor
3.3 Technical Specification of Position Sensor HALL Type Proximity Switches Operating Voltage: DC5~24V. Detecting Distance: 5~8mm. Response Frequency: 5KHz. Quiescent Current：Max. 2mA. Thread Size: M8× 1mm. Service Temperature: -25℃~+70℃. Protection Level: IP67. ... - Page 10 Sign Description LOAD: Loading state. DEDUCT: Deducting state with flashing yellow background. PAUSE: Pause state with flashing red background. Working State [LOCK]: Keypad is locked. [903] Date Format Hour : Minute : Second CARNO Car No. GOODS Goods Name.
- Page 11 Press key【Display】to switch the following display interfaces: 1. Display Interface A for Testing Oil Pressure Sensor R-NET: Real-time Weight Value. R-NET: 0.000t R-AD1: XXXXX R-AD1: Oil Pressure Signal Real-time AD Value from Lower Oil Chamber. R-AD2: Oil Pressure Signal Real-time AD Value from Upper Oil Chamber. R-AD2: XXXXX R-AD: XXXXX...
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Page 12: Keypad Diagram
4.2 Keypad Diagram 4.3 Keypad Operation If there is not any keypad operation in one minute and it‟s not in the processes of „F2 Calibration‟ & „F7 Factory Adj.‟, the weighing indicator will return to „Main Display Interface‟ automatically. 4.3.1 Menu Operation & Parameter Setting Operation Key Name Description 【Menu】... -
Page 13: Operation For System Calibration
4.3.2 Operation for System Calibration Key Name Description 【Disp】 Display Interface Switch. Key-locking . 【Lock】 Key-unlocking. Deduct the next Single-bucket-loading-weight from Totalized 【Deduct】 Loading Weight. 【Zero】 Zero Calibration with unloading and idle speed. 【Cal】 Span Calibration with loading and idle speed. 【Mode】... -
Page 14: Installation&Connection
5. Installation&Connection 5.1 Installation 5.1.1 Structure of Shovel Loader 1: Bucket; 2: Lift-arm; 3: Arm-lifting Oil Cylinder; 4: Oil Connecting Port of Upper Oil Chamber : Oil Connecting Port of Lower Oil Chamber. Related Operation Terms: Arm-up: Lift the lift-arm so that the bucket rises. ... -
Page 15: Installation Of Weighing Indicator
5.1.2 Installation of Weighing Indicator 1: Fastening Nut for Lateral Rotation; 3: Fastening Nut for Vertical Rotation; 4: Printer Weld the mounting bracket of the weighing indicator firmly on the metal frame of the shovel loader driving cab. The installation position should be convenient for operation. Suggestion: Install the weighing indicator in the driving cab of shovel loader and on the side the door will not be opened frequently. -
Page 16: Installation Of Position Sensor
5.1.3 Installation of Position Sensor Position sensor includes two modules: Proximity Switch module: Main Mounting Plate with a chute for length adjustment, Sub-mounting Plate with a chute for angle adjustment and Proximity Switch [Detecting Distance: 5~8mm]. Magnet Module: Thread Pole , Weld-nut, Tight-nut, Nylon Block, Upper Magnet Block and Lower Magnet Block. -
Page 17: Installation Of Oil Pressure Sensor
5.1.4 Installation of Oil Pressure Sensor 1. Intallation Position The upper oil connecting port and lower oil connecting port of arm-lifting oil cylinder are the installation positions of oil pressure sensors. Suggestion: Install the oil pressure sensors on the arm-lifting oil cylinder which is at the same side that the weighing indicator installed on. -
Page 18: Cable Laying
5.1.5 Cable Laying signal calble and position sensor signal cable should be laid in flexible pipe for Oil pressure sensor protection, and fix them with nylon strip. Try to keep signal calbles away from the place with high temperature and possible extrusion, and reserve their bending length enough to avoid being pulled apart. -
Page 19: Connection
5.3 Connection 5.3.1 Oil Pressure Sensor Connector (LC-DN/LC-UP) LC-DN/LC-UP Description SIG- 4~20mA Weighing Signal Input -. SIG+ 4~20mA Weighing Signal Input +. EXC- Excitation Voltage Output - for Oil Pressure Sensor . EXC+ Excitation Voltage Output + for Oil Pressure Sensor (DC12V). Shield. -
Page 20: Power Supply Connector (Power)
5.3.3 Power Supply Connector (POWER) POWER Wire Color Description Voltage Black DC Input - ± 20% DC24V +24V DC Input + Note: Reverse polarity protection function available. The power switch of the weighing indicator should be turned off and ensure that the power cables are not charged before DC24V power connection to avoid short circuit fault. -
Page 21: System Adjustment&Calibration Procedure
6. System Adjustment&Calibration Procedure Power on Position Sensor Testing and Parameters Setting Oil Pressure Sensor Testing and Parameters Setting Zero Calibration Zero Compensation Span Calibration Span Compensation Loading Test Loading Opertaion... -
Page 22: Function&Operation
7. Function&Operation 7.1 Main Menu Main Menu Second Menu Description 1 Weighing Weighing parameters setting. 2 Calibration Calibration parameters setting. 3 Setpoint Setpoint parameters setting. 1: SET [Para. Setting] 4 Alarm Alarm parameters setting. 5 Communcation Communication parameters setting. 6 Display Display and operation interface parameters setting. - Page 23 Main Menu Second Menu Description 1 Key-unlocking Unlocking keypad. 2 Key-locking Locking keypad. 5: LOC Exfactory Passwords: [Key-locker] Operator Password: 000000. 3 Password Set Administrator Password: 000001. 1 Date [903] Date Format. 6: TIME 2 Time Hour: Minute: Second. [Time Setting] 3 Week Monday ~ Sunday.
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Page 24: Parameter Setting
7.2 Parameter Setting 7.2.1Weighing Parameters Range Default Description Load Weight Unit Display Unit of Loading Weight. 0: kg 1: t Note: Internal Scale Unit is kg. TOT Weight Unit Display Unit of Totalized Loading Weight. 0: kg 1: t Ton-Decimal 0: o;... -
Page 25: Calibration Parameters
7.2.2 Calibration Parameters Range Default Description Zero Value [AD Value] 0~130000 10000 Zero Value at Idle Speed. Zero Comp.Coeff. 0~999999 10000 Zero Compensation Coefficient at Accelerated Speed. Span Coefficient 1~999999 1000 Span Coefficient at Idle Speed. Span Comp.Coeff. 0~999999 Span Compensation Coefficient at Accelerated Speed. Mag.Block Length [mm] 5.0~100.0 10.0... -
Page 26: Alarm Parameters
7.2.4 Alarm Parameters Range Default Description Stall AlarmPoint [dm/s If „Acceleration Value < Stall Alarm Point‟, the -0.0500 -0.0050 weighing indicator will display the alarm message ~+0.0500 „STALL‟. Key【Print】: „+‟/„－‟ switch. Load Lower Limit [kg] Lower Limit of Single-bucket-loading-weight. 0~99999 5000 If „Loading Weight <... -
Page 27: Communication Parameters
7.2.5 Communication Parameters Range Default Description Comm. Address 0~99 Communication Address. COM1/COM2 Baud Rate 0: 1200bps; 1: 2400bps; 2: 4800bps 3: 9600bps; 4: 19200bps; 5 :115200bps COM1/COM2 ParityCheck 0: None; 1: Even; 2: Odd COM1/COM2 Comm. Mode Communication Mode. 0: Host-slave ASC [Modbus ASCII] 1: Continuous ASC [Continuous Sending ASCII]... -
Page 28: System Calibration
7.3 System Calibration 7.3.1 Zero Calibration【Zero】 Make sure the bucket of shovel loader is empty. BUCKET-UP: Flip the bucket upward to the limit position. ARM-DOWN: Put the lift-arm down so that the bucket goes down to the lowest position. ... -
Page 29: Zero Compensation【Z.cmp
7.3.2 Zero Compensation【Z.cmp】 Make sure the bucket of shovel loader is empty. BUCKET-UP: Flip the bucket upward to the limit position. ARM-DOWN: Put the lift-arm down so that the bucket goes down to the lowest position. Press key【Load】to display the blue sign „▲‟. -
Page 30: Span Calibration【Cal
7.3.3 Span Calibration【Cal】 Use truck scale to get the seft-weight [Tare Weight] of the shovel loader. Load materials into the bucket with 2/3 bucket, and use truck scale to get the gross weight of the shovel loader and materials in the bucket. ... -
Page 31: Span Compensation【S.cmp
7.3.4 Span Compensation【S.cmp】 Keep Calibrating Weight [the materials weight in the bucket for Span Calibration] unchanged. BUCKET-UP: Flip the bucket upward to the limit position. ARM-DOWN: Put the lift-arm down so that the bucket goes down to the lowest position. ... -
Page 32: Loading Test
7.3.5 Loading Test Keep Calibrating Weight [the materials weight in the bucket for Span Calibration] unchanged. BUCKET-UP: Flip the bucket upward to the limit position. ARM-DOWN: Put the lift-arm down so that the bucket goes down to the lowest position. ... -
Page 33: Fault Treatment
8. Fault Treatment Power Faults Check if the power switch turns on. Check if the power polarity is reversed. Check if the power voltage is correct. Check if the fuse in the weighing indicator has blown. ... -
Page 34: Working Specification
9. Working Specification 9.1 Brief Description Check oil pressure sensors and position sensor before starting the shovel loader. Start the shovel loader, then lift the lift-arm and bucket for 5~10 times to preheating the hydraulic oil. BUCKET-UP: Flip the bucket upward to the limit position. ... -
Page 35: Detailed Description
9.2 Detailed Description Checking Before Starting the shovel loader Check if there is a phenomenon of oil leakage at the oil connecting ports. Check if the detecting distance of position sensor is in the range of 5~8mm. ... - Page 36 After shoveling materials into the bucket, flip the bucket upward to the limit position. Then the magnet blocks on the lift-arm should be under the proximity switch. After the shovel loader reached the loading position, lift the lift-arm and bucket with the usual accelerator in actual operation and keep the accelerator stable.
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Page 37: Appendix A. Print Formats
Appendix A. Print Formats Print Format 1 for Single Record RECORD LOADING NO.: #200 DATE: 05-20-2009 TIME: 23:59:45 OP.: GOODS: CARNO: 00000010 SET: 60.00t TOT: 59.90t PCS: #01: 4.80t … … #12: 2.60 Print Format 2 for Single Record RECORD LOADING NO.:... -
Page 38: Appendix B. Register Table Of Host-Slave Modbus[Ascii]
Appendix B. Register Table of Host-Slave MODBUS[ASCII] Command Data Name Type Address Attribute Description [HEX] Totalized Loading Weight Long 40001 Single-bucket- Long 40003 loading-weight Bucket Count Long 40005 Present Record No. Long 40007 40009.0 1: Stall Alarm. 40009.1 40009.2 1: Undertime Alarm. 40009.3 1: Overtime Alarm. - Page 39 Command Data Name Type Address Attribute Description [HEX] Historical Record No. Long 40019 For Record Query. Char 1~8: 1: Second. 2: Minute. 3: Hour. 4: Day. 5: Month. 6: Week. 7: Year. 8: 14H [20D] Historical Record Data 40021 12-Short Packet ~40032 Char...
- Page 40 User’s Memo...
- Page 41 Changsha Supmeter Technological Co.,Ltd. Address: Building A6, Lugu International Industrial Park, Changsha, 410205, China Tel: +86 731 85115100 Fax: +86 731 85158100 Website: www.supmeter.com.cn E-mail: supmeter@163.com...
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