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Geo Knight Maxi Press Air Owner's Manual
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Geo Knight Maxi Press Air Owner's Manual

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MAXI PRESS AIR
OWNERS MANUAL
REV. 10-2010

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Summary of Contents for Geo Knight Maxi Press Air

  • Page 1 MAXI PRESS AIR OWNERS MANUAL REV. 10-2010...

  • Page 2: Basic Instructions

    800-525-6766. UNPACKING Your MAXI PRESS AIR was shipped in a fully enclosed crate. Great care must be used when uncrating the machine and removing all of the packaging material. The MAXI PRESS AIR is lagged to the bottom of the crate.

  • Page 3: Basic Machine Operation

    BASIC MACHINE OPERATION Regardless of what size or options the MAXI PRESS AIR has, the basic operation is the same. Before turning the machine on, make sure all of the packaging materials have been removed and that there are no protection packaging material between the heater block and the lower table.
  • Page 4 ACTIVATE THE PRESS: Regardless of the size or options of the MAXI PRESS AIR, all of the MAXI PRESS AIRES require the following to take place in order for the machine to activate. • Press BOTH the left & right activate buttons on the sides of the control console •...

  • Page 5: Replacement Parts

    REPLACEMENT PARTS ELECTRICAL COMPONENTS: ELN-MX1540 (MICA HEATERS- 30” X 40” PRESSES) ELN-MX1540 (MICA HEATERS- 40” X 64” PRESSES) DKA-CTRLC (PROCESSOR BOARD) DKA-CTRLP (POWER BOARD-220V) ELN-BAYKTC10 (BAYONET THERMOCOUPLE SENSOR) ELN-HVYLVR (TABLE INDEX LEVER SWITCH) ELN-2CT01 (HEATER CONTACTOR-SINGLE PHASE MACHINES) ELN-4A064 (DPDT OCTAL TIMER RELAY) ELN-6HK58 (BLACK ACTIVATE PUSH BUTTON SWITCHES) ELN-6HK81 (RED EMERGENCY RELEASE PUSH BUTTON SWITCH) AIR COMPONENTS:...
  • Page 6 ASSEMBLY OF THE MAXI PRESS AIR TWIN RIGID STATION SHUTTLE The Twin Rigid Station Shuttle is designed to allow the operator to unload and reload one table while another table is being pressed. The two tables are independent allowing indexing only when needed.

  • Page 7: Assembly Instructions

    ASSEMBLY INSTRUCTIONS The first step is to attach the Left and Right rail sections to the Mid rail section already attached to the main press frame. Each side is attached to the Mid rail section by union plates. Carefully position the left or right rail section to the union plate (already attached) on the Mid rail section.
  • Page 8 Once the Left and Right rail sections have been attached, the next step is to attach the LEFT AND RIGHT stop end tubes. These 1” x 3” black aluminum tubes attach to the very end of each side rail section. The hardware needed should already be screwed into the tapped holes for attachment.
  • Page 9 Front and Rear tubes attach to the maxi press by (6) threaded studs attached to holes in the tubes welded to the lower stand of the Maxi Press Air. The Front and Rear tubes are shipped in place on the machine stand.
  • Page 10 2” X 4” STEEL STAND FRAME TUBING • MAIN TEFLON SHUTTLE FRAME: This is the large aluminum rectangle frame that shuttles back and forth on the Base Roller Frame Assembly. The Teflon blanket is attached to this moving shuttle frame. The assembly is made up of 2 long Front & Rear Aluminum Angles and 2 shorter Right &...
  • Page 11 TEFLON BLANKET SUPPORT OUT-RIGGER TABLES: The Teflon blanket support out- riggers are welded assemblies that are attached to the left side and the right side of the Maxi Press Air. These assemblies support the Teflon blanket and materials being loaded & unloaded on it when it is shuttled to the left or right.
  • Page 12 TEFLON SHUTTLE BLANKET: The stitched Teflon stitched that will support and carry materials in and out of the press is attached to the shuttle frame using springs. The springs pinch through the Teflon, wrapping around brass rods that are slid inside the stitched seams along the short and long sides of the Teflon blanket.
  • Page 13 It is normal to have the bottom heat adjusted higher than the top heat to compensate for temperature loss through the green heat conductive rubber and Teflon blanket. Under normal applications, the bottom heat should be set (20-30 deg F) higher than the top heat. Geo Knight & Co Inc 52 Perkins St Brockton MA 02302 800-525-6766 / 508-588-0186 / fax 508-587-5108 www.heatpress.com...