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A MIDDLEBY COMPANY
OWNER'S MANUAL
DIRECT STEAM POWER TILTING OR STATIONARY KETTLE
These instructions should be read thoroughly before attempting installation. Set up,
installation and Performance Check should be performed by a qualified service technician.
The Manufacturer. Southbend (1100 Old Honeycutt Rd.. Fuquay-Varina, North Carolina
27526), informs you that unless the installation instructions for the above described
Southbend product are followed and performed by a qualified service technician, (a person
experienced in and knowledgeable concerning the installation of commercial gas and/or
electrical cooking equipment) then the terms and conditions of the Manufacturer's Limited
Warranty will be rendered void and no warranty of any kind shall apply.
If the equipment has been changed, altered, modified or repaired by other than a qualified
service technician during or after the 12-month limited warranty period, then the
manufacturer shall not be liable for any incidental or consequential damages to any person
or to any property which may result from the use of the equipment thereafter. Some States
do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion thereto may not apply to you.
In the event you have any question concerning the installation, use, care. or service of the
product, write Customer Service Department. Southbend Corporation. 1100 Old Honeycutt
Rd., Fuquay-Varina, North Carolina 27526.
southbend
INSTALLATION
USER'S GUIDE
MODELS: DMT-30, DMT-40, DMT-60
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Summary of Contents for Southbend DMT-30
- Page 1 The Manufacturer. Southbend (1100 Old Honeycutt Rd.. Fuquay-Varina, North Carolina 27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply.
- Page 2 INSTALLATION AND OPERATION MANUAL DIRECT STEAM POWER TILTING OR STATIONARY 20, 30, 40, 60 GALLON southbend 1100 Old Honeycutt Road Fuquay-Varina, NC 27526 A MIDDLEBY COMPANY (919) 552-9161 FAX (919) 552-9798 (800) 348-2558...
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Page 3: Table Of Contents
INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This manual should be retained for future reference. ADEQUATE CLEARANCES MUST BE MAINTAINED FOR SAFE AND PROPER OPERATION I N D E X DESCRIPTION PAGE INDEX... -
Page 4: Installation And Service Connections
INSTALLATION & SERVICE CONNECTIONS DIRECT CONNECTED Steam supply - 3/4"(19mm) I.P.S. 5-35 PSI (.04-240 kg/cm Cold Water - 3/8"(10mm) nominal tubing to kettle fill faucet. Drain - Pipe full 2" I.P.S. (50mm) to flush drain. DO NOT MAKE SOLID CONNECTIONS TO DRAIN. Condensate Return - 1/2"... -
Page 5: Installation Instructions
INSTALLATION INSTRUCTION WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODES. WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE HEALTH, SAFETY AND PLUMBING CODES. Select a location to provide drainage directly below the draw off valve. Allow sufficient rear clearance from the wall for the kettle cover to lift upright freely without obstructions. - Page 6 If large amounts of water accumulate in the steam line, it will be necessary to install one or more ball float traps (supplied by others) in the line to eliminate the water. A steam line pressure gauge (supplied by others) is also recommended to determine the actual amount of steam coming to the kettle.
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Page 7: Introduction
INTRODUCTION The CROWN DMS and DMT kettles are direct steam models mounted in a modular cabinet base. The DMS is a modular stationary model supplied with a tangent draw off valve for food product removal. The DMT is a direct steam modular titling model. It has a hydraulic pump and piston to tilt the kettle to any angle between zero and ninety degrees for complete emptying of food products. - Page 8 CONTROLS The electrical controls are in the upper right area of the kettle front. One control is an "ON-OFF" switch for the tilting mechanism. The second control, in the up position tilts the kettle forward to full tilt. In the down position the kettle is lowered to full down.
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Page 9: Operation Procedures
OPERATING PROCEDURES WARNING: THE KETTLE IS HOT. USE CARE WHEN OPERATING AND SERVICING THE KETTLE. With tilting units turn the power switch on. Push the rocker switch to the raise or up position. Check that the kettle begins to rise. Allow the kettle to travel to its full up position then push the rocker switch to the down position and the kettle will return to the original position. -
Page 10: Operation Of Hydraulic Power Unit
OPERATION OF HYDRAULIC POWER UNIT START UP: Turn on power switch. Amber pilot light will come on. System is now ready for operation. By moving the tilt switch "UP or "DOWN" the kettle will travel in the direction desired. The kettle can be stopped in any position. -
Page 11: Cleaning Instruction
CLEANING PROCEDURES Your kettle should be cleaned immediately after each use when cooking a different prooduct or when cooking is completed. Before cleaning, check that the kettle has cooled enough to touch it. Check that the steam supply and power supply is OFF. Rinse the inside of the kettle thoroughly and drain to remove any food particles. -
Page 12: Troubleshooting
TROUBLESHOOTING MAINTENANCE DIRECT STEAM CONNECTED PREVENTIVE MAINTENANCE No preventive maintenance is required other than adhering to the Cleaning Procedure instructions. DRAW-OFF VALVE LEAKS If leak occurs through the valve steam, replace the "0" ring. If the leak can be attributed to faulty sealing occurring between the stem disc and valve seat, then quite often this problem can be corrected by cleaning off the dried on food residue with an extremely fine emery cloth or rubber vulcanized stem piece has been damaged and must be replaced.
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