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Summary of Contents for Demco 650 SS
- Page 1 AG20046, Rev 2 02/19 GRAvity flow wAGon 500 SS, 650 SS & 750 SS...
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Page 2: Table Of Contents
Thank you for purchasing a Demco Gravity Flow Wagon. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Proper care and use will result in many years of service. -
Page 3: Safety, Signal Words
If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Demco, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com... -
Page 4: Equipment Safety Guidelines, Lighting And Marking
SAfEty sAfeTy...you cAN lIve WITh IT EqUiPMEnt SAfEty GUiDElinES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. -
Page 5: Tire Safety
• Do not attempt to mount a tire unless you have proper equipment and experience to do job. • Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/ or mount tires. • Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment. • Refer to “TIRE INFLATION DECAL” in your owners manual and on the front bolster tube for maximum tire pressure for a Demco Grain Wagon. BEfoRE oPERAtion • Carefully study and understand this manual and the Owner’s Manual. • Do not wear loose-fitting clothing which may catch in moving parts. • Always wear protective clothing and substantial shoes. • It is recommended that suitable protective hearing and eye protection be worn. • Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.) • Keep wheel and lug nuts tightened to specified torque. -
Page 6: Following Operation
SAfEty • When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key. • Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation. DO NOT operate near edge of drop-off or banks. DO NOT operate on steep slopes as overturn may result. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops. • Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. -
Page 7: Performing Maintenance
SAfEty Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast. - Do not drink and drive! • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. • Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. -
Page 8: Safety Sign Locations
CHECK ALL WHEEL NUTS AA21072 REFLECTOR YELLOW 2 X 9 AG21207 500 SS AA21073 NONREFLECTIVE ORANGE 2 X 9 AG21208 650 SS AG21001 TIRE PRESSURE AND TORQUE RATING AG21209 750 SS AG21002 CAUTION 20 M.P.H. AG21221 STRIPING REFLECTIVE- (PER FOOT) -
Page 9: Bolt Torque
Bolt toRqUE toRqUE SPECifiCAtion Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * GRADE or CLASS value for bolts and capscrews are identified by their head markings. -
Page 10: Running Gear Parts Breakdown
REPlACEMEnt PARtS AnD MAintEnAnCE RUnninG GEAR PARtS BREAkDown ToRQue Wheel NuTs To 400 fT*lbs NoTe: 500 bushel does NoT INclude fRoNT bRAKes ADJUStinG thE lift ASSiSt SPRinGS 1. Raise the tongue and support on a stand. 2. Tighten the two 1/2” X 6” bolts equally to take out the slack whEEl BEARinG MAintEnAnCE on the Lift Assist Springs . - Page 11 REPlACEMEnt PARtS AnD MAintEnAnCE ITeM PART # descRIPTIoN 08097 SET SCREW .313NC X .50 09326-30 SPRING LIFT ASSIST PLATE 12127 FRONT SAFETY CHAIN ANCHOR PIN 12154 40,500 LB SAFETY CHAIN (NOT SHOWN) 16320-30 STEERING PIVOT ARM 01951 BRONZE BUSHING REPLACEMENT 16324-30 SPINDLE MOUNTING PIN 16325-30...
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Page 12: Brake Tongue Maintenance And Adjustment
REPlACEMEnt PARtS AnD MAintEnAnCE BRAkE tonGUE MAintEnAnCE AnD ADJUStMEnt WARNING: Review all of the following instructions before installation and use of the hydraulic brake tongue. dealers or distributors must review these instructions with the ultimate user. failure to follow these instructions, or failure to properly maintain the braking system after installation, can result in loss of braking action which could cause severe property damage, personal injury and/or death. -
Page 13: Brake Tongue Parts Breakdown
REPlACEMEnt PARtS AnD MAintEnAnCE 5398 - Master cylinder ToNGue AsseMbly PARTs lIsT Repair Kit w/gasket ITeM PART # descRIPTIoN 6286 BRAKE TONGUE 500 (NOT SHOWN) ITeM PART# descRIPTIoN 6287 BRAKE TONGUE 650 & 750 05952 SPRING 00057 WASHER, .25 LOCK 09153 CORK GASKET F/ MASTER CYLINDER 00062... -
Page 14: 13" Brake Cluster Parts Breakdown
REPlACEMEnt PARtS AnD MAintEnAnCE 13” Uni-SERvo BRAkE ClUStER PARtS BREAkDown bRAKe clusTeR PARTs lIsT ITeM PART # descRIPTIoN 07911 RIGHT HAND CLUSTER (SHOWN) 07910 LEFT HAND CLUSTER BACK PLATE (NOT AVAILABLE) 5509 BRAKE SHOE KIT (2 FRONT & 2 REAR) sb9776M WHEEL CYLINDER ASSEMBLY - RIGHT (SHOWN) sb9777M... -
Page 15: Running Gear Brake Line Parts Breakdown
REPlACEMEnt PARtS AnD MAintEnAnCE RUnninG GEAR BRAkE linE PARtS BREAkDown Note: front brakes are standard on the 650 & 750 bushel running gears and optional on the 500 bushel running gear. bRAKe lINe PARTs lIsT ITeM PART # descRIPTIoN 01863 GROMMET (RG650 &... -
Page 16: Brake System Maintenance And Repair
REPlACEMEnt PARtS AnD MAintEnAnCE BRAkE SyStEMS WARNING: To Prevent serious Injury or death Saltwater, granular fertilizers and other corrosive materials are destructive to metal. To prolong the life of a braking system used under corrosive conditions, we recommend that the actuator be flushed periodically with a high pressure water hose. - Page 17 REPlACEMEnt PARtS AnD MAintEnAnCE BRAkE SyStEMS Loosen the bleeder valve one turn and pump the master cylinder until the air bubbles stop coming out of the hitching the wagon hose in the glass container, then close the bleeder valve and repeat the process on the other wheels. (Watch 5.
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Page 18: 500 Gravity Flow Box Parts Breakdown
REPlACEMEnt PARtS 500 SS BUShEl wAGon PARtS Page 18 AG20046... - Page 19 REPlACEMEnt PARtS Wagons are ITeM PART # descRIPTIoN available in 3 colors 00060 WASHER, LOCK .375 ?-10 = 01076 BOLT .25NC X .75 GR5 HEX ?-20 = Green 02178 NUT, .50NC NYLON LOCK ?-42 = blue 02772 NUT, .25NC NYLON LOCK 04795 BOLT, .50 NC X 1.00 GR.5 HEX 07276...
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Page 20: 650 Gravity Flow Box Parts Breakdown
REPlACEMEnt PARtS 650 SS BUShEl wAGon PARtS Page 20 AG20046... - Page 21 REPlACEMEnt PARtS Wagons are ITeM PART # descRIPTIoN available in 3 colors 00060 WASHER, LOCK .375 ?-10 = 01076 BOLT .25NC X .75 GR5 HEX ?-20 = Green 02178 NUT, .50NC NYLON LOCK ?-42 = blue 02772 NUT, .25NC NYLON LOCK 04795 BOLT, .50 NC X 1.00 GR.5 HEX 07276...
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Page 22: 750 Gravity Flow Box Parts Breakdown
REPlACEMEnt PARtS 750 SS BUShEl wAGon PARtS Page 22 AG20046... - Page 23 REPlACEMEnt PARtS Wagons are ITeM PART # descRIPTIoN available in 3 colors 00060 WASHER, LOCK .375 ?-10 = 01076 BOLT .25NC X .75 HEX GR.5 ?-20 = Green ?-42 = blue 02178 NUT, .50NC NYLON LOCK 02772 NUT, .25NC NYLON LOCK 04795 BOLT, .50 NC X 1.00 HEX GR.5 07276...
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Page 24: Door Lift & Chute Parts Breakdown
REPlACEMEnt PARtS DooR lift & ChUtE ASSEMBly ITeM PART# descRIPTIoN 14318 SPRING COMPRESS 16259 BOLT, .375NC X 1.00 GR5 HEX FLG 16260 NUT, .375NC NYLON LOCK FLG 16285 BEVEL GEAR 45 TEETH 16286 BEVEL GEAR 15 TEETH 16321 FLANGE BUSHING, HEX ID 16378-80 DOOR GUARD Please order replacement parts by PART No. -
Page 25: Gravity Box To Running Gear Parts Breakdown
REPlACEMEnt PARtS MoUntinG wAGon to RUnninG GEAR ASSEMBly 750 bushel Wagon Torsion Assembly ITeM PART # descRIPTIoN ITeM PART # descRIPTIoN 00084 WASHER .50 LOCK 12293 1.25 ID X 1.25 PLASTIC BUSHING 00085 WASHER .50 FLAT 13103-30 BOLSTER BOLT 00492 WASHER .75 FLAT 13107-30 TORSION HOUSING ASSEMBLY... -
Page 26: Gravity Flow Lighting & Smv Parts Breakdown
REPlACEMEnt PARtS liGht kit & SMv PARtS lIGhTING PARTs lIsT ITeM PART # descRIPTIoN 00004 WASHER, FLAT, .313 00060 .375 LOCKWASHER 00214 WASHER, FLAT, .25 ITeM PART # descRIPTIoN 00907 BOLT, .375NC X 1.00 GR.5 HEX 12963 LIGHT, MARKER, YELLOW 3/4 LED 01076 BOLT .25NC X .75 GR5 HEX 14923... -
Page 27: Fender Parts Breakdown
REPlACEMEnt PARtS fEnDER ASSEMBly ITeM PART # descRIPTIoN 00059 WASHER, FLAT .375 00482 BOLT .50NC X 1.75 GR5 HEX 00523 BOLT, .375NC X 1.25 GR. 5 HEX 00907 BOLT, .375NC X 1.00 GR.5 HEX 00914 BOLT, .375 NC X 1.50 GR.5 HEX 02178 NUT, .50NC LOCK, NY. -
Page 28: Maintenance And General Operation
MAintEnAnCE AnD GEnERAl oPERAtionS of GRAvity wAGon cAuTIoN To prevent personal injury or property damage, all users of * Be sure to read all warnings, caution, and important labels on this equipment should read, understand, and follow these equipment, they are designed for your safety and for longer instructions.
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