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Orbinox TK Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION &
MAINTENANCE MANUAL
ORBINOX SPAIN Pol.Ind. s/n-20270 ANOETA. Tel:+34 943 698030 Fax:+34 943 653066 e-mail:orbinox@orbinox.com
ORBINOX SPAIN
ORBINOX SPAIN
ORBINOX SPAIN
ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX COMERCIAL,
ORBINOX CANADA, ORBINOX USA,
ORBINOX CANADA, ORBINOX USA,
ORBINOX CANADA, ORBINOX USA,
ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.
ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA
ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA
ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA
MODEL
ORBINOX BRAZIL, ORBINOX COMERCIAL, ORBINOX UK, ORBINOX FRANCE,
ORBINOX BRAZIL, ORBINOX COMERCIAL,
ORBINOX BRAZIL, ORBINOX COMERCIAL,
www.orbinox.com
www.orbinox.com
www.orbinox.com
www.orbinox.com
T T T T K K K K
ORBINOX UK, ORBINOX FRANCE,
ORBINOX UK, ORBINOX FRANCE,
ORBINOX UK, ORBINOX FRANCE,
, ORBINOX S.E.A.
, ORBINOX S.E.A.
, ORBINOX S.E.A.

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  • Page 1 INSTALLATION, OPERATION & MAINTENANCE MANUAL T T T T K K K K MODEL ORBINOX SPAIN Pol.Ind. s/n-20270 ANOETA. Tel:+34 943 698030 Fax:+34 943 653066 e-mail:orbinox@orbinox.com ORBINOX SPAIN ORBINOX SPAIN ORBINOX SPAIN ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX COMERCIAL,...

  • Page 2: Table Of Contents

    6.- Parts list & drawing ........………..........0.- DESCRIPTION The TK model knife gate is a through-conduit bi-directional wafer valve designed for high consistency fluids. The double seat design assures a non-clogging shut off on either normal or reverse flow. The TK valve complies with the following European directives: •...
  • Page 3 Eyebolts: make sure the eyebolts have the same thread as the boltholes and they are all well secured. Ideally when using lifting gear to move an Orbinox valve, it should be supported by two or more eyebolts screwed into the tapped fixing holes in the valve body.

  • Page 4: Installation

    The TK valve is bi-directional. Both standard seat (EPDM) and PTFE seat can be installed without taking the direction of fluid into consideration.
  • Page 5 Once the valve is installed, test that the flanges have been fastened correctly and that all electrical and/or pneumatic connections have been properly made. These instructions must be observed when installing an Orbinox knife gate valve in an ATEX zone: Make sure the valve is ATEX marked according to the requested zone and it includes all anti-static devices.

  • Page 6: Actuators

    .It is essential for a good maintenance of the cylinder that air should be well dried, filtered and lubricated. It is recommended to actuate the cylinder 3-4 times before the start up, once it is installed in the pipeline. EDITION 02-2013 www.orbinox.com TK-6/11...

  • Page 7: Maintenance

    4.- MAINTENANCE The valve must not undergo any modifications without a previous agreement with ORBINOX. ORBINOX shall not be liable for any damages that may arise due to the use of non original parts or components To avoid personal injury or damage to property from the release of process fluid: Those in charge of handling and maintenance of the valve must be qualified and trained in valve operations.

  • Page 8: Seal Replacement

    10. Insert the new seal (4) in the retainer ring (5). If the valve has PTFE seal (4): first, place an O-ring (4’) in the retainer ring (5) and later place the PTFE seal (4). (see the following detail) EDITION 02-2013 www.orbinox.com TK-8/11...

  • Page 9: Lubrication

    Allowed packing: ST and GRAPHITE packing Any other materials but those above are not allowed to be used in ATEX zones. In order to keep the ATEX approval, always use original spares from Orbinox. Washer DIN 6798A (This washer guarantees continuity among carbon steel parts, •...

  • Page 10: Storage

    Storing temperatures: -10ºC to +40ºC • Valves must be stored in either full open or full closed position. • For any component installed in the valves, electric motors, solenoid valves, etc, please refer to their own instructions manuals EDITION 02-2013 www.orbinox.com TK-10/11...

  • Page 11: Parts List & Drawing

    11. - BUSHING 4. - SEAL 12. - SPRING PIN 5. - K RING 13. - HANDWHEEL 6. - PACKING 14. - KNOB 7. - GLAND FOLLOWER 15. - GASKET 8. - STEM NUT 16. - SLIDERS EDITION 02-2013 www.orbinox.com TK-11/11...

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