Orbinox TL with bonnet Installation, Operation & Maintenance Manual

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TL
MODEL
INSTALLATION, OPERATION & MAINTENANCE MANUAL
INDEX
0. - Description ................................................................... 2
1. - Handling .............................................................. 2
2. - Installation ......................................................................2
3. - Actuators ..................... ............................................... 5
4. - Maintenance ................................................................. 5
4.1. - Gland packing replacement ................................ 6
4.2. - Seal replacement ................................................ 6
4.3. - PTFE seal replacement ..................................... 9
4.5. - Lubrication ...................................................... 9
5. - Flush Ports ............................................................ 10
6. - Storage ...................................................................... 10
7. - Parts & Drawing ........................................................... 11
ORBINOX SPAIN Pol.Ind. s/n-20270 ANOETA. Tel:+34 943 698030 Fax:+34 943 653066 e-mail:orbinox@orbinox.com
ORBINOX COMERCIAL, ORBINOX CANADA, ORBINOX USA, ORBINOX UK, ORBINOX INDIA
with bonnet
www.orbinox.com
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Summary of Contents for Orbinox TL with bonnet

  • Page 1: Table Of Contents

    5. - Flush Ports ………...…………………..…………..…….. 10 6. - Storage …………........……..………... 10 7. - Parts & Drawing ......…..…..……...…. 11 ORBINOX SPAIN Pol.Ind. s/n-20270 ANOETA. Tel:+34 943 698030 Fax:+34 943 653066 e-mail:orbinox@orbinox.com ORBINOX COMERCIAL, ORBINOX CANADA, ORBINOX USA, ORBINOX UK, ORBINOX INDIA www.orbinox.com...
  • Page 2: Description

    • Do NOT lift the valve by the valve bore. This can cause damage to the seating surfaces and seals. Ideally when using lifting gear to move an Orbinox valve, it should be supported by two or more eyebolts screwed into the tapped fixing holes in the valve body.
  • Page 3 (T) allowed for the tapped blind boltholes drilled into the valve body. 50 65 80 100 125 150 200 250 300 350 400 450 500 600 T (mm) 10 10 10 10 Kg.m 2004 EDITION www.orbinox.com TL-3/11...
  • Page 4 * For these positions please consult Orbinox. In vertical pipelines, the construction of suitable supports is always required (for further information please consult the technical department at Orbinox). Once the valve is installed, test that the flanges have been fastened correctly and that all electrical and/or pneumatic connections have been properly made.
  • Page 5: Actuators

    The only maintenance required is to change the gland packing (5) or the seal (4) if the valve is a resilient seated type. The life of these elements will depend on the working conditions of the valve such as: pressure, temperature, abrasion, chemical action, number of operations, etc. 2004 EDITION www.orbinox.com TL-5/11...
  • Page 6: Gland Packing Replacement

    (6) to prevent leakage. 4.2.- Replacement of the seal (4) (only applicable to resilient seated valves): The characteristics of the shut-off depend on the model of the valve. Body TL: GG25 ND50-600 Body TL: CF8M ND 50-150 2004 EDITION www.orbinox.com TL-6/11...
  • Page 7 Seal lengths 50 65 80 100 125 150 200 250 300 350 400 450 500 600 Lengths (mm) 205 255 295 365 440 510 680 860 1020 1190 1350 1510 1630 2010 2004 EDITION www.orbinox.com TL-7/11...
  • Page 8 11) Replace the gasket (16) between bonnet and body (Photo 9) and remount the bonnet (15) onto the valve, and bolt it to the body. 12) Open and close the valve two or three times before returning it to the installation Photo 9 Photo 10 2004 EDITION www.orbinox.com TL-8/11...
  • Page 9: Ptfe Seal Replacement

    4.5. - Lubrication: Twice a year, it is recommended to remove the protection cap (13) and fill up the stem protector (17) halfway with grease with the following characteristics: highly water resistant, low ash content, and excellent adherence. 2004 EDITION www.orbinox.com TL-9/11...
  • Page 10: Flush Ports

    30ºC, as some soft seal materials can be damaged when exposed to higher temperatures. If outdoor storage cannot be avoided, cover the valve and protect it from sources of heat or direct sunlight. Provide good ventilation to avoid moisture. 2004 EDITION www.orbinox.com TL-10/11...
  • Page 11: Parts & Drawing

    13. – CAP 5. – PACKING 14. – FLUSHPORTS 6. – GLAND FOLLOWER 15. – BONNET 7. – STEM 16. – GASKET 8. – INTERMEDIATE PACKING 17. – STEM PROTECTOR 9. – NUT 18. – RETAINER PLATE 2004 EDITION www.orbinox.com TL-11/11...

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