Orbinox AG STOP GATE Installation, Operation And Maintenance Manual

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INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
AG STOP GATE
SL STOP LOG

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Summary of Contents for Orbinox AG STOP GATE

  • Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL AG STOP GATE SL STOP LOG...
  • Page 2: Table Of Contents

    The manual shall be used in conjunction with the GAD. Orbinox assumes no responsibility or liability if the slide gate is not installed, operated and maintained in strict ...
  • Page 3: Equipment Main Components

    SLIDE (FOR AG), LOG (FOR SL) GUIDE LATERAL GUIDE VERTICAL SEAL VERTICAL SEAL RETAINER BOTTOM SEAL BOTTOM SEAL RETAINER Figure 2: SL Stop Log Figure 1: AG Stop Gate (GATE DIVIDED IN TWO OR MORE LOGS) EDITION 01/2017 www.orbinox.com IOM-AG-SL...
  • Page 4: Handling And Storage

     Never lift the gates in the inverted position or from the slide. Storage  Check the equipment on delivery and report back to Orbinox any missing components within 3 days from receipt of the equipment. Orbinox will not accept responsibility for loss or damage to any equipment which has occurred after this period.
  • Page 5: Installation

    AG STOP GATE IOM MANUAL SL STOP LOGS 4. INSTALLATION  This section describes the different installation methods (See section 4.1 to 4.3). Please refer to the GAD to identify the installation method that is applicable to the purchased equipment.
  • Page 6: Face Mounted (In Existing Channel Without Reccesses)

    AG STOP GATE IOM MANUAL SL STOP LOGS Figure 4 Figure 5 4.2. FACE MOUNTED (IN EXISTING CHANNEL WITHOUT RECCESSES) Step 1: Initial assessment  Check that the concrete wall meets the requirements described in Section 4.  Verify that all installation materials specified on the GAD are available.
  • Page 7 AG STOP GATE IOM MANUAL SL STOP LOGS that the objective of the grout fill is twofold: o Fill the voids between the frame, frame invert and the channel. o Make a smooth transition for water flow. CAUTION! Make sure not to get grout or any other foreign material on the gate’s seals, guides or stem as this may cause leakage or damage.
  • Page 8: Wall Mounted (At The End Of The Channel)

    AG STOP GATE IOM MANUAL SL STOP LOGS 4.3. WALL MOUNTED (AT THE END OF THE CHANNEL) Step 1: Concrete construction inspection  Check that the concrete wall meets the requirements described in Section 4.  Verify that all installation material specified on the GAD is available.
  • Page 9: Start-Up And Commissioning

    AG STOP GATE IOM MANUAL SL STOP LOGS 5. START-UP AND COMMISSIONING  Do not operate the gate unless it is completely necessary. Typically the plant (i.e.: waste water treatment plant) has not been finished when the commissioning occurs. Therefore, dust and dirt tends to accumulate on the seals and stems.
  • Page 10: Operation

     The following equipment can be used to lift up the gate or logs: o Hand-pull: the slide or logs are equipped with handles. ORBINOX recommends the use of other methods for pull out forces higher tan 50kg [110 pounds], or 25kg per person [55 pounds]. Refer to the GAD for pull out force detailed information.
  • Page 11: Maintenance

     Check tightness of all unit assembly bolts and anchor bolts. Spare parts: Orbinox does not recommend stocking any spare parts by the owner of the equipment. If a repair part is required, please contact an Orbinox representative and provide the following information: ...
  • Page 12: Seal Replacement: Seal Attached To The Slide

    AG STOP GATE IOM MANUAL SL STOP LOGS 7.2. SEAL REPLACEMENT: SEAL ATTACHED TO THE SLIDE  Step 1: Remove the slide  Step 2: Side seals replacement ( Figure 17 o Remove bolts, washers and nuts (items 3, 6 and 7) from the gate and remove retainers (items 2), lateral and front polyethylene guides (items 4 and 5).
  • Page 13: Troubleshooting

    AG STOP GATE IOM MANUAL SL STOP LOGS 8. TROUBLESHOOTING SYMPTOM CAUSE SOLUTION  Concrete Wall does not meet the  Uninstall unit, repair the concrete required tolerance specification wall and re-install the unit  LEAKAGE (Between frme concrete wall, for Face Mounted In ...
  • Page 14: Annex: Civil Work Tolerances

    AG STOP GATE IOM MANUAL SL STOP LOGS 9. ANNEX: CIVIL WORK TOLERANCES  X: opening width  Y: opening height  YY: invert to coping distance  DLx: linear deviation (with respect to X dimension)  DLy: linear deviation (with respect to Y dimension) ...

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Sl stop log

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