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Harman Stove Company Accentra Service Training

Harman Stove Company Accentra Service Training

Includes all pellet burning units

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Pellet Stove Service Training
Includes all pellet burning units
Manufactured by Harman Stove
Company
Harman Pellet Service Training
1

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Summary of Contents for Harman Stove Company Accentra

  • Page 1 Pellet Stove Service Training Includes all pellet burning units Manufactured by Harman Stove Company Harman Pellet Service Training...
  • Page 2 Objectives • Understand the concept of air flow through a Harman pellet unit • Understand the Harman patented feed system • Apply knowledge to properly diagnose or troubleshoot • Properly inform and educate consumers about pellet burning Harman Pellet Service Training...
  • Page 3 Advance Automatic Ignition Room Sensor control 0 to 48,000 BTU Gold or Bright nickel trim Tile inserts are standard Now cleaner glass! Easier cleaning access Cast Iron rear brick panel Smoked Glass Hopper Lid Optional Log Kit available Harman Pellet Service Training...
  • Page 4 P-68 Automatic Ignition Room Sensor control 0 to 68,000 BTU Mirrored Glass 76 Lb. Hopper capacity Easy cleaning access Options Include; Brushed Stainless or Bright Nickel Door trim Louvers to Match Heat Shields Hopper Extension Ash Door Tile Kit Slate Tiles 3 Piece Log Set Harman Pellet Service Training...
  • Page 5 P-61 & P-61A 8,000 to 61,000 BTU Manual or Automatic Ignition Room Sensor control 72 lb. Hopper Capacity Options Include; Brushed Stainless or Bright Nickel Door trim Louvers to Match Heat Shields Hopper Extension Ash Door Tile Kit Slate tiles 3 Piece Log Set Harman Pellet Service Training...
  • Page 6 PP-38+ 7,000 to 43,000 BTU Manual Ignition Only Thermostat Ready 50lb. Hopper Capacity Options Include; Gold Door Sunrise Frame Heat Shields Hopper Extension Ash Door Tile Kit Gold Louver Trim 3 Piece Log Set Harman Pellet Service Training...
  • Page 7 Invincible Fireplace Insert 8,000 to 53,000 BTU Manual Ignition Room Sensor control 40 lb. Hopper Capacity Easy slide out design Options Include Brass window trim Gold air grill plates 3 pc. Log set Oversize and Custom wings Harman Pellet Service Training...
  • Page 8 Accentra Cast Iron Pellet Stove 0 to 40,000 BTU Automatic Ignition Quiet operation Room sensor control Smoked Glass Hopper Lid Options: Floor Protector Leg Kit Harman Pellet Service Training...
  • Page 9 Accentra Insert 0 to 40,000 BTU Automatic Ignition Room sensor control Track system frame 57 Lb. Hopper Capacity Options Include 2 Smaller hoppers Wing extensions Log set Service rail kit Outside air kit Zero-clearance box Mantles and hearths Harman Pellet Service Training...
  • Page 10 The XXV 0 to 50,000 BTU Automatic Ignition Mirrored Glass Silent operation Room sensor control Highly detailed Castings 65 Lb. Hopper Capacity Options: Top flue conversion Anniversary logo Harman Pellet Service Training...
  • Page 11 XXV Top Flue Option Attaches to the exhaust on the rear of the stove, and extends it to the top with a six inch stub. This gives the appearance of a wood stove and also allows venting with existing single wall, connector. A 12 inch piece of 4”PL vent is included to act as an insulator.
  • Page 12 PF-100 Hot Air Furnace 0 to 112,000 BTU Automatic Ignition Room temp control 160lb. Hopper capacity 1000 cfm blower Options 1450 and 2000 c.f.m. blower Outside air flex pipe A/C relay Harman Pellet Service Training...
  • Page 13 PC – 45 Corn Stove 0 to 45,000 BTU Automatic Ignition Room sensor control Patented Pellet Feeder Stirrer to ensure complete burn Accordion heat exchanger 80 lb. Hopper capacity Options Include; Bright Nickel or Brushed Stainless Door Trim Matching Louvers Heat Shields Hopper Extension Ash Door Tile Kit...
  • Page 14 Pellet Stove Service Training Installation Guidelines Harman Pellet Service Training...
  • Page 15 Installation / Helpful Hints • Always maintain proper clearance to combustible materials • Floor protection required • Check with and follow local codes • Check for proper power supply at wall outlet • Use only approved pellet venting materials • Recommended to use at least 4 feet of vertical venting whether inside or out •...
  • Page 16 Standard Venting Method This drawing shows the recommended venting Configuration for a Harman pellet stove. Use only approved pellet venting 90 & 45 degree elbows Wall strap 4ft. Vertical rise Cleanout “T” Harman Pellet Service Training...
  • Page 17 Outside Air Option All but Invincible series can be connected to 100% outside air. Benefits Include: Higher efficiency Allows termination of venting to be closer to windows or doors Does not change air quality in the home Harman Pellet Service Training...
  • Page 18 Outside Air Components Rear view of stove * Outside Air Weldment Air Intake W/ Flapper Part # 1-10-08542 * 25 ft. flex # 1-00-08543 * 3 ft. flex # 2-00-08543 Direct vent wall pass-thru # 1-00-677077 * PF100 furnace uses 2-3/4 in. flex pipe Harman Pellet Service Training...
  • Page 19: Checking Power Supply

    Checking Power Supply Before plugging into any outlet, be sure to test it. Wall Outlet Proper polarity and correct voltage are of the utmost importance. To check polarity; There are plug in testers available that simply plug in and reveal a series of lights to tell you if the polarity is correct.
  • Page 20 Draft Testing All Harman pellet units have a test port on them for checking the draft. There is a draft meter kit available from Harman Stove Company, which also includes a digital multi-meter. This draft meter includes a bolt-type fitting to attach the meter to the stove.
  • Page 21: Draft Test Procedure

    Draft Test Procedure For Units with “test” mode • Remove draft test plug bolt. (9/16 wrench) • Remove hose from draft meter • With meter standing vertical, adjust needle to zero • Hook up the test hose to the “low” port on the meter this is the port for measuring negative pressure •...
  • Page 22 Draft Test Procedure For PP38 + • Remove draft test plug bolt. (9/16 wrench) • Remove hose from draft meter • With meter standing vertical, adjust needle to zero • Hook up the test hose to the “low” port on the meter this is the port for measuring negative pressure •...
  • Page 23: Lighting And Operation

    Harman Pellet Stoves Lighting and Operation Harman Pellet Service Training...
  • Page 24: Manual Lighting

    Manual Lighting • Connect power cord to a properly tested outlet • Fill hopper with pellets • Fill Burn pot with pellets • Turn mode selector knob to “Stove Temp” On 38+ model Turn feed rate above “2” • Apply a generous amount of starting gel to the pellets in the burn pot •...
  • Page 25 Auto Ignition Models • Connect power cord to a properly tested outlet, Power light will illuminate • Fill hopper with pellets • Flip Toggle switch to “Auto” • Turn mode selector knob to “Room Temp” or “Stove Temp”, Status light will come on steady •...
  • Page 26 Auto-Ignition Cycle The Ignition cycle is around a 10 minute cycle. At the beginning, the combustion blower, igniter, and feed motor all come on. After 3 to 5 minutes, the feed motor stops. Now the burn pot is loaded with fuel. The heated air from the igniter passes through the bottom row of holes, and heats the pellets to their ignition point.
  • Page 27 The ESP Control Once the fire is burning, the ESP probe, located in the exhaust, monitors the temperature and reports them to the circuit board. The first desired temperature is 135 deg.F at 135 the feed motor is allowed to run. Next, when the temperature reaches 160 deg.F the distribution blower will begin operating.
  • Page 28: The Combustion Process

    The Combustion Process Harman pellet burners operate with a negative pressure firebox, and a positive pressure vent system. The combustion blower is positioned after and below the burn pot. It is blowing air out through the exhaust. The air that is being used for combustion comes through the air intake on the back of the stove.
  • Page 29: Shutdown Procedure

    Shut-Down Procedure When you turn the stove to “Off”, there is a protocol programmed into the circuit board which will not allow the combustion blower to just stop. Upon turning the stove to off, the only change is that the feed motor will only run for about 7 seconds per minute.
  • Page 30 Wiring Diagram (applies to all automatic stoves) Harman Pellet Service Training...
  • Page 31 Incoming Power Circuit Harman Pellet Service Training...
  • Page 32 Combustion Blower Circuit Harman Pellet Service Training...
  • Page 33 Distribution Blower Circuit Harman Pellet Service Training...
  • Page 34 Feed Motor Circuit Harman Pellet Service Training...
  • Page 35 Igniter Circuit Harman Pellet Service Training...
  • Page 36 PF-100 Wiring Diagram Harman Pellet Service Training...
  • Page 37 PF-100 Incoming Power Circuit Harman Pellet Service Training...
  • Page 38 PF-100 Thermostat Control Circuit Harman Pellet Service Training...
  • Page 39 PF-100 Combustion Blower Circuit Harman Pellet Service Training...
  • Page 40 PF-100 Distribution Blower Circuit Harman Pellet Service Training...
  • Page 41 PF-100 Feed Motor Circuit Harman Pellet Service Training...
  • Page 42 PF-100 Igniter Circuit Harman Pellet Service Training...
  • Page 43 The ESP Probe The ESP Probe is a thermister, it reports the exhaust temperature to the circuit board in a resistance reading. The resistance changes with every thousandth of a degree F. The wires on most probes are black, however, you could also see them in yellow or white.
  • Page 44 Feeder Position Switch Used on the Invincible Series, and older P-61’s. Ensures that the slide plate is closing when the pusher arm returns. If the switch doesn’t sense a full closure for a period of 30 minutes, it will cause the status light to blink “2 blinks”.
  • Page 45 Draft Differential Switch Diaphragm switch which is used to monitor the negative draft pressure in the firebox. The older blue switch can be used as a normally open (NO) or normally closed (NC) switch. In the Harman Pellet stoves, it is used as normally open. Notice the wire terminals are labeled NO, and NC The hose ports correspond to the wiring positions.
  • Page 46 The PF-100 uses a 6 r.p.m. motor. The Advance and Accentra models use a clockwise directional feed motor. This is identified by either two white leads, on older units or black and red leads on the newer ones. It is also a 4 r.p.m.
  • Page 47 Igniter Positioned in the bottom of the burn pot Always air flowing over it (prevents burnout) Easy access removal for cleaning Important: when reinstalling an igniter, be sure the wires, within the burn pot, are pulled out of the rear of the feeder body as far as they can be to prevent melting.
  • Page 48: Cleaning And Maintenance

    Harman Pellet Stoves Cleaning and Maintenance Harman Pellet Service Training...
  • Page 49: Cleaning Procedures

    Cleaning Procedures Weekly Maintenance: Scrape pellet burn pot to remove carbon build up. Depending on fuel quality, more / less often. Corn grate will need to be cleaned or changed. Monthly Maintenance: Shut down stove for thorough cleaning. Scrape the heat exchanger, clean combustion blower fan blade.
  • Page 50: Technical Specifications

    Harman Pellet Stoves Technical Specifications Harman Pellet Service Training...
  • Page 51 Feed Motor 3-20-08752 G/A 904-2520-A1506 7ohms (+/- .7) Distribution Blower 3-20-29045A EM3045LH 10.7 - 8.7ohms Igniter 1-10-06620 50-54 ohms Accentra Insert Component Harman Part # Manufacturer # Amperage Resistance Combustion Blower 3-21-08639 J238-112-11142 6.5ohms (+/- .6) Feed Motor 3-20-60906 J238-112-1147105 0.98...
  • Page 52 Component Specifications cont’d P-61 A Component Harman Part # Manufacturer # Amperage Resistance Combustion Blower 3-21-08639 J238-112-11142 6.5ohms (+/- .6) Feed Motor 3-20-60906 J238-112-1147105 0.98 9ohms (+/- .9) Distribution Blower 3-21-22647 Dayton 2C647A 0.65 30ohms (+/- 3) Igniter 1-10-06620 50-54ohms P-61 Component Harman Part #...
  • Page 53 Component Specifications cont’d Invincible Insert Component Harman Part # Manufacturer # Amperage Resistance Combustion Blower 3-21-00945A J250-112-025300 5ohms (+/- .5) Feed Motor 3-20-60906 J238-112-1147105 0.98 9ohms (+/- .9) Distribution Blower 3-21-47120 Fasco B47120 11.7ohms (+/- 1.1) PF-100 Furnace Component Harman Part # Manufacturer # Amperage Resistance Combustion Blower...
  • Page 54 Automatic Circuit Board Dipswitches DDM Test Port All Harman automatic pellet stoves now use the same circuit board. There is a series of switches on the board, (dipswitches), that are set differently depending on the stove model it is installed onto. Some switches allow for changing things such as ignition feed cycle, or igniter timing.
  • Page 55 DIPSWITCH SETTINGS FOR 3-20-05374 Location of Dipswitch Advance/Accentra P61A AccIn Harman Pellet Service Training...
  • Page 56 The Harman Digital Diagnostic Meter Harman Pellet Service Training...
  • Page 57 Over-Fire Air Flow The Accentra Insert and the P-68 have their burnpots designed to accommodate over-fire air. This allows for a more complete burn because of total gas combustion Harman Pellet Service Training...
  • Page 58 PC-45 Burn Pots Harman Pellet Service Training...
  • Page 59 Harman Pellet Service Training...