Harman Stove Company PC 45 Installation And Operating Manual
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Harman Stove Company PC 45 Installation And Operating Manual

Corn/pellet stove
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Installation & Operating Manual
The Harman PC 45 Corn/Pellet Stove
"Ce manuel est disponible en Français sur demande"
R3

SAFETY NOTICE

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES
IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW
INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE
PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.
CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HARMAN STOVE
COMPANY.
R1
SAVE THESE INSTRUCTIONS.

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Summary of Contents for Harman Stove Company PC 45

  • Page 1: Safety Notice

    FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS.
  • Page 2 PC 45 Corn/Pellet Stove...

  • Page 3: Table Of Contents

    The PC 45 can burn corn with moisture levels up to 16%, with 14.5% or less being ideal. It can also burn pellets regardless of ash content. This allows you to buy lower cost fuel and still achieve the same results.

  • Page 4: Assembly & Installation

    Fig. 1 PC 45 Corn/Pellet Stove Assembly and Installation The PC 45 is bolted to the skid to prevent move- ment during shipping. To free the stove from the skid you must re- move the hold-down bolts in the rear of the pedestal base.
  • Page 5 Repeat as required to achieve a tight door fit. NOTE: Remember to thoroughly clean the glass and the gold door frame before lighting the stove for the first time. Assembling the door PC 45 Corn/Pellet Stove...

  • Page 6: Mobile Home Installation

    Place the stove on a noncombustible floor protec- tor that extends 6 inches to the front, 6 inches to the sides and 1 inch to the rear of the stove. The minimum floor protector material is 24 gauge sheet metal.

  • Page 7: Venting

    NOT E: Where passage t hrough a w all, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365. (if in Canada) Inside Corner Detail Fixed Openable Closed = Air supply inlet = Area where terminal is not permitted PC 45 Corn/Pellet Stove...

  • Page 8: Outside Air

    Flex pipe part# 2-00-08543 Inlet Cover part# 1-10-08542 Fig. 11 PC 45 Corn/Pellet Stove Venting A combustion blower is used to extract the com- bustion gases from the firebox. This causes a nega- tive pressure in the firebox and a positive pressure in the venting system as shown in fig.

  • Page 9: Preferred Method

    1 foot above grade. Keep combustible materials (such as grass, leaves, etc.) at least 3 feet away from the flue outlet on the outside of the building. 3 ft. combustibles #2 Preferred method CAUTION PC 45 Corn/Pellet Stove...
  • Page 10 Fig. 14 Fig. 15 PC 45 Corn/Pellet Stove Venting #3 Installing into an existing chimney ( US only ) This method provides excellent venting for nor- mal operation. This method also provides natural draft in the event of a power failure. If the chimney condition is questionable you may want to install a liner as in method #6.
  • Page 11 The pipe or liner inside the chimney should be 4"diameter. In this method a cap should also be installed on the chimney to keep out rain. PC 45 Corn/Pellet Stove...
  • Page 12 #7 Installing through the ceiling vent Thr ough the c eiling vent, f ollow PL vent manufacturers recommendations when using wall and ceiling pass through. Fig. 20 PC 45 Corn/Pellet Stove Venting Storm collar Flashing 3" min. Minimum flue vent configuration...

  • Page 13: Automatic Operation

    The automatic system will allow the fire size to be adjusted to match the heating needs and even put the fire out if necessary. If heat is needed after the fire is out, the PC 45 will automatically re-ignite and adjust the fire size to match the heating need. The totally automatic room sensor mode is recommended because of its efficiency.

  • Page 14: Automatic Start Up

    Fig. 23 PC 45 Corn/Pellet Stove AUTOMATIC START UP Igniter Switch to"AUTO"(up position) Make sure the unit is plugged into a 120 VAC, 60 HZ electrical source. The power light should be the only light lit. Anytime there is interruption in power at the receptacle, the combustion blower will run for 1 minute after the power is regained.
  • Page 15 MANUAL IGNITION/OPERATION The PC45 Corn/Pellet Stove is capable of manual operation. This also allows the op- erator to manually control operation during an emergency (i.e. ignitor failure, when using a 502H battery backup, or when using certain generators.) The unit can be switched between "AUTO" and "MANUAL" at any time during operation.

  • Page 16: Manual Start Up

    This may cause incomplete combustion and smoke in the firebox. If the load door is opened the smoke may escape. The best way to shut down the stove is simply let it run out of fuel, then the stove will shut down automatically.

  • Page 17: Esp Control

    50 minutes. See Troubleshooting section for more details. A six blink status may be set if the stove is allowed to run out of pellets. To reset, turn mode selector to "OFF" then back on to the desired mode. If the unit was not out of pellets, see Troubleshooting section, Page 24, for more details.

  • Page 18: Low Draft Voltage Adjustment

    120 Volts A.C., 60 Hz. They are checked and adjusted for firebox tightness, gasket leakage, motor operation and ignitor operation. The PC 45 is then factory set at a mid-point adjustment and in most cases will not need any adjustments. NOTE: The factory low draft setting may not be correct for the units permanent installation conditions.

  • Page 19: Maintenance

    2. Clean the heat exchanger with the scraper as shown if Fig. 32. Scraper 3. Brush or scrape the inside walls of the stove to remove fly ash. 4. Remove the burn pot for cleaning by: Flue Outlet •...

  • Page 20: Soot And Fly Ash

    9. Reinstall the blower cover and relatch. 10. Slide ash pan into the stove and latch into place. Cleaning of Feeder Fines Area 1. Remove the rear shields to access the feeder Fig.
  • Page 21 NOTE: Cleaning of these parts is not necessary until you see that there is noticeable decrease in the quality of the f lame in the burnpot. Example: Unburned fuel being pushed over the burnpot. Fig. 41: Optional Pellet Burnpot(required to burn pellet fuel) PC 45 Corn/Pellet Stove...

  • Page 22: Trouble Shooting

    BTU's per pound. Normally, standard and high ash pellets cost less than premium pellets and can be cost effective when burned in the PC 45. The moisture content of pellets must not exceed 8%. Higher moisture will rob BTU's and may not burn properly.

  • Page 23: Feeder Parts

    3/8 MPT x 1/4" Barb Brass Inlet Fitting: 3-10-724203 Auger : 3-50-00465 2-00-04035 Bearing Retainer: Auger Mounting Bolts: 3-30-1311812513 Cam Block Cam to Auger Bolt Gearmotor Assembly: 1-10-00697 Includes: Motor Mount Rubber Grommet Gear Motor 23.5" PC 45 Corn/Pellet Stove...

  • Page 24: Door Options

    5. To install ash lip trim, simply slide the trim over the ash lip and into the groove on the trim. PC 45 Corn/Pellet Stove Door Options Fig. 43 The gold door (fig. 43) is assembled and in- stalled the same as the standard door.

  • Page 25: Room Sensor Installation

    Each PC 45 comes with (2) corn burnpot grates to aid in continual burning of corn in the event that the corn burnpot needs to be cleaned. Please note they are both corn burnpot grates, not one corn grate and one pellet grate.

  • Page 26: Wiring Diagram

    PC 45 Wiring Diagram PC 45 Corn/Pellet Stove...

  • Page 27: Parts List

    Tailpipe Gasket Owners Manual Igniter Element Air Pump Options: Hopper Extension Assembly PC 45 Corn Strainer Outside Air Assembly 3' Flex Pipe Pellet Grate Kit (includes pellet burnpot grate weldment and front plate) Gold Plated Door Kit Gold Ash Lip Trim Ash Door Tile Pack(trim &...

  • Page 28: Warranty

    Harman Stove Company. This warranty does not apply if the product has been altered in any way after leaving the factory. Harman Stove Company and its agents assume no liability for “resultant damages of any kind”...

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