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655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Max. capacity, each lift . . . . . . . . . . . . 10,000 lbs.
Max. capacity, system . . . . . . . . . . . . 20,000 lbs.
Max. air pressure . . . . . . . . . . . . . . . . . . . 150 psi
Min. wheel dia. . . . . . . . . . . . . . . . . . . . . . . . 19 in.
Max. tire to fender clearance . . . . . . . . . . . . . 8 in.
Weight, each lift . . . . . . . . . . . . . . . . . . . . 513 lbs.
Weight, system . . . . . . . . . . . . . . . . . . . 1,080 lbs.
© Bosch Automotive Service Solutions LLC
Vehicle Lift System
Max. Capacity: 10 Tons (Pair) at 150 PSI
Specifications
Parts List &
Operating Instructions
for:
Width . . . . . . . . . . . . . . . . . . . . . . . . . . 41-9/16 in.
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-1/2 in.
Height, lowered. . . . . . . . . . . . . . . . . . . . 53-1/4 in.
Height, raised . . . . . . . . . . . . . . . . . . . . . 77-1/4 in.
Sheet No.
Issue Date:
Form No. 102778
1520
1 of 6
Rev. G, October 31, 2013
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Summary of Contents for OTC 1520
- Page 1 Parts List & Tech. Serv.: (800) 533-6127 Operating Instructions Fax: (800) 955-8329 Order Entry: (800) 533-6127 for: 1520 Fax: (800) 283-8665 International Sales: (507) 455-7223 Fax: (507) 455-7063 Vehicle Lift System Max. Capacity: 10 Tons (Pair) at 150 PSI Specifications Max.
- Page 2 Split Lock Washer (3/8", not plated) don’t have — 90° Street Elbow (1/4") part numbers, call 222899 Hose Assembly, single-wire reinforced OTC Technical Services — Back Cover at 1-800-533-6127. — Hex Hd. Cap Screw (3/8-16 UNC x 1" lg., plated, Gr. 5) 515461 Wiper Ring, Piston &...
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Page 3: Decal Placement
Parts List & Operating Instructions Form No. 102778 Air Control Unit Item Part Description Req'd — Valve Bracket Valve Body 11, 12 O-ring Spool — Hex Hd. Cap Screw (5/16-18) Plug Spring Brass Screw (6-32) Lever Nut (1/4" palnut) Bar Round Air Exhaust Air Inlet Port Air Inlet... -
Page 4: Safety Precautions
Parts List & Operating Instructions Form No. 102778, Sheet 2 of 6, Back Safety Precautions Do not raise / lower Do not raise one Do not raise an one side of a vehicle. side of a vehicle. entire vehicle. CAUtION: to reduce the risk of serious personal injury and / or property damage from falling loads, read, understand, and follow all safety precautions. -
Page 5: Attaching The Handles
Parts List & Operating Instructions Form No. 102778 Assembly Install handle using 1/4-20 capscrews. This assembly requires: Air Hose Lift Stop Bar • 7/16" box end wrench Load • male quick disconnect Retention Pin • wrench to fit quick disconnect •... -
Page 6: Raising A Vehicle
Parts List & Operating Instructions Form No. 102778 , Sheet 3 of 6, Back Operating Instructions 1. Park the vehicle on a hard, level surface, and set the parking brake. Lift table tube 2. Verify the vehicle tires are inflated to the correct pressure, to maintain the necessary tire diameter. 3. Position the lifts so the lift pads are cradling the tires At OPPOSItE Figure 4 ENDS OF tHE SAME AxLE. - Page 7 Parts List & Operating Instructions Form No. 102778 Lowering a Vehicle to the ground 1. Clear the area under the vehicle of all personnel, tools, and shop equipment. 2. Remove the load retention pins, and insert them in their holders. 3.
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Page 8: Removing Support Stands
Parts List & Operating Instructions Form No. 102778, Sheet 4 of 6, Back Removing Support Stands 1. Position the lifts at opposite ends of the axle to be lowered so the lift pads will cradle the tires when contact is made. 2. -
Page 9: Maintenance
Parts List & Operating Instructions Form No. 102778 Maintenance DANgER: to prevent serious injury or death resulting from a falling vehicle, • NEVER perform maintenance service or inspections while the Vehicle Lift System is in operation. Remove the lifts from service, and position the lifts so you have clear access to all sides of each lift for inspection or service. -
Page 10: Maintenance Contd
Parts List & Operating Instructions Form No. 102778, Sheet 5 of 6, Back Maintenance contd. Inspecting the Air Hose 1. Inspect the air hoses DAILy for any signs of cuts, abrasions, or excessive wear. Replace damaged air hoses with single-wire reinforced air hoses only. The use of any other type of air hose increases the risk of lift failure should the hose become pinched or damaged. -
Page 11: Troubleshooting Guide
Parts List & Operating Instructions Form No. 102778 troubleshooting guide Repair procedures must be performed in a dirt-free environment by qualified personnel who are familiar with this equipment. Trouble Cause Solution Will not raise the load 1. Insufficient air pressure. 1. Check pressure at the valve while raising a load;...
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