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PROPULSION COMPONENT LIFT
Description:
This lift is uniquely designed for removal and installation of electric vehicle batteries.
This product can also be used for removal and installation of various other
components, such as: engines, transaxles, fuel tanks, suspensions, cradles, chassis
system components, and future powertrains.
© Bosch Automotive Service Solutions Inc.
655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Maximum Capacity: 800 kg (1760 lbs.)
Parts List and
Operating Instructions for:
Form No. 581187
5295
Sheet 1 of 7
581187 Rev D
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Summary of Contents for OTC 5295
- Page 1 Owatonna, MN 55060 USA Phone: (507) 455-7000 Tech. Serv.: (800) 533-6127 Parts List and Fax: (800) 955-8329 Operating Instructions for: 5295 Order Entry: (800) 533-6127 Fax: (800) 283-8665 International Sales: (507) 455-7223 Fax: (507) 455-7063 PROPULSION COMPONENT LIFT Maximum Capacity: 800 kg (1760 lbs.) Description: This lift is uniquely designed for removal and installation of electric vehicle batteries.
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Page 2: Explanation Of Safety Signal Words
Explanation of Safety Signal Words The safety signal word designates the degree or level of hazard seriousness. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. -
Page 3: Preparation And Setup
Preparation and Set Up Unpackaging 1. Cut shipping banding from carton and platform. 2. Install lift handle into base frame weldment and secure in place with cotterless hitch pins. 3. Remove the wood chocks from around the caster wheels. 4. Carefully roll the lift off the shipping pallet onto the floor. Prepare The Air Pump For Operation A. - Page 4 Functional Check of Lift Without external load applied to lift platform, fully raise and lower multiple times to ensure proper function of the hydraulic system and scissor components. 1. Press the end of the air pump foot pedal marked to raise the lift platform until it stops at maximum extension.
- Page 5 Stabilization Feature If lift is to be used as a stationary work surface for servicing components, two leveler screws (see Figure 2) have been added to help stabilize the platform. When the desired tilt or platform position has been reached, thread both leveler screws inward until they meet the bottom of the platform and tighten finger-tight only.
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Page 6: Inspection And Maintenance
Operating The Lift To Remove Components 1. Always follow the vehicle manufacturer’s recommended service procedure for removal of the component. 2. Position the lift under the vehicle. Connect the air hose to the air pump. 3. Press the end of air pump foot pedal marked to raise the lift to the load. - Page 7 Preventive Maintenance continued B. Hydraulic Fittings 1. Inspect for leaks. ● Tighten fittings to stop leak. ● Replace fittings if tightening does not stop leak. C. Hose 1. Inspect and replace if found to contain cuts, cracks, or considerable surface wear. D.
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Page 8: Parts List
Parts List Detail A See Detail A Item Part Req'd Description Ý Warning Decal Ý Warning Decal 579255 Base Weldment 579251 Lower Left Scissor Weldment Ý Warning Decal 564118 Elbow Ý Caster Swivel Lock Ý Swivel Caster With Brake Ý Decal SP04506444 Air/Hydraulic Pump... - Page 9 Detail B Detail B 130° 120° 22, 23 Section U-U Item Part Req'd Description Ý Eccentric Guide Ý Hex Head Cap Screw 579131 Table Top Weldment SP04506434 1 Hydraulic Cylinder 564117 Velocity Fuse 579259 1 Hydraulic Hose Ý See Replacement Kit List Sheet 5 of 7...
- Page 10 (See note below) Detail D Detail C Detail C Detail D Item Part Req'd Description 578891 Riser Frame Weldment 564060 Frame Tube Weldment 579553 Forcing Screw Assembly 579152 Riser Frame Weldment Ý 18 Serrated Flange Bolt (3/8-16 x 3/4") 566055 In-line Flow Regulator Valve (Install valve with arrow pointing towards the pump body.)
- Page 11 Section Z-Z Detail E Detail F Detail G Detail E Detail H Detail F Detail G Detail H Item Part Req'd Description 579188 Roller Ý Retaining Ring 579257 Table Keeper 578798 Table Base Weldment 16 Grease Fitting Ý (Alemite) Ý Pivot Pin 564076 Hex Lock Nut...
- Page 12 Detail J 50, 51, 52 45, 46 Detail J Item Part Req'd Description 579126 Table Handle 578940 Table Top Hinge Ý Socket Head Shoulder Screw Ý Locknut (Nylon) Ý Cap Screw 579012 Center Guide Bar 579011 2 Spacer Ý Flat Head Socket Screw (.313-18) 10230 10 Washer...
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Page 13: Important Product Information
Items listed in the parts list have been carefully Get parts at OTCparts.com tested and selected by OTC. Therefore, use only OTC replacement parts. Product questions may be directed to the OTC Technical Service Department at (800) 533-6127.
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