OTC 5019A Operating Instructions Manual

OTC 5019A Operating Instructions Manual

Low lift transmission jack maximum capacity: 2,200 lbs

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1
18
21
20
25, 26, 27
16
Item
No.
No.
Req'd
The following items are contained in
Hardware Kit No. 549851
2
3
Hex Nut
3
3
Washer
4
3
Bolt
8
4
Socket Hd. Screw
9
16
Hex Nut
11
16
Hex Hd. Cap Screw
12
2
Retaining Ring
14
2
Hex Hd. Cap Screw
15
2
Washer
18
4
Hex Hd. Cap Screw
19
2
Lock Nut (.750-10)
20
1
Retaining Ring
23
5
Cap Screw
24
1
Retainer
25
2
Hex Hd. Cap Screw
26
2
Hex Lock Nut
27
2
Flanged Bearing
Low Lift Transmission Jack
Maximum Capacity: 2,200 Lbs.
2, 3, 4
18, 19
14, 15
Description
(M12 x 1.75 x 31MM)
(5/16-18)
Parts List &
for:
5
7
6
12, 13
Item
Part
No.
No.
538316
1
538320
5
6
538311
538313
7
13
539019
541308
16
538328
21
22
544346
Parts Included but Not Shown
218083
540402
312556
Form No. 540403
Refer to any operating instructions included
with the product for detailed information about
operation, testing, disassembly, reassembly, and
preventive maintenance.
Items found in this parts list have been
carefully tested and selected by OTC.
Therefore: Use only OTC replacement parts!
8
9, 11
22, 23, 24
No.
Req'd
Description
1
Trans. Mounting Plate
(for Rockwell & Eaton
®
RoadRanger
transmissions; includes
Items 1-4)
1
Mounting Plate
1
Special Screw
1
Lift Weldment
1
Pin
4
Caster
1
Mounting Bracket
1
Swivel Hand Pump
(see Form No. 544717)
2
Warning Decal
1
Decal
1
Warning Decal
5019A
®

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Summary of Contents for OTC 5019A

  • Page 1 Refer to any operating instructions included 2, 3, 4 with the product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected by OTC. Therefore: Use only OTC replacement parts! 9, 11 25, 26, 27 18, 19 22, 23, 24...
  • Page 2 Before each use, inspect the jack for leaks and damaged, loose, or missing parts. Immediately replace cut, frayed, or damaged hoses. • Do not modify this transmission jack or use attachments unless supplied by OTC. If a modification is needed, please contact OTC Technical Services. •...
  • Page 3 The transmission mounting plate may be tilted forward and backward by adjusting the linkage arm (No. 538311). • The transmission mounting plate may be tilted side-to-side by adjusting the hex hd. cap screws. 5. Secure the transmission to the mounting plate. 6. Lower the load by slowly opening the control valve. Use the control valve to regulate how fast the boom is lowered. ® Optional Equipment - OTC AdjustaGrip Universal Mounting Arm (No. 538578) OTC's universal mounting arms may be used to mount other large transmissions to the low lift transmission jack. (Order No. 305811 for one universal mounting arm; order each arm separately.) 1. Remove the transmission mounting plate (No. 538316), bolts, washers, and hex nuts. 2. Fasten the universal mounting arms to the top of the mounting plate (No. 538320) Mounting using the washers and nuts provided. See Figure 3. Plate Right Angle a.
  • Page 4 Use with: • OTC No. 5019A, 5078, or 1522A Transmission Jack for removal and installation of differential assemblies. • OTC No. 5130 DriveMaster™ Driveline Lift for removal and installation of driveline components.
  • Page 5 Inspect the condition of the transmission adapters before each use; do not use if damaged, altered, or in poor condition. • Use only those repair parts called out in the parts list in this document. Items found in the parts list have been carefully tested and selected by OTC.
  • Page 6 If damage is found, discontinue use. • Use only those repair parts called out in the parts list in this document. Items found in the parts list have been carefully tested and selected by OTC.
  • Page 7 Use with: • OTC No. 5019A, 5078, or 1522A Transmission Jack for removal and installation of differential assemblies. • OTC No. 5130 DriveMaster™ Driveline Lift for removal and installation of driveline components.
  • Page 8 Inspect the condition of the auxiliary box adapter before each use; do not use if damaged, altered, or in poor condition. • Use only those repair parts called out in the parts list in this document. Items found in the parts list have been carefully tested and selected by OTC.
  • Page 9 Parts List & Operating Instructions Form No. 561942 Operating Instructions 1. Install the auxiliary box adapter on the Carriage Bolt & transmission jack mounting plate using the Flange Nut Support Screw & carriage bolts and flange nuts provided. Tighten (2) Flange Nuts the flange nuts.
  • Page 10 If damage is found, discontinue use. • Use only those repair parts called out in the parts list in this document. Items found in the parts list have been carefully tested and selected by OTC.
  • Page 11 • Wear protective eyewear that meets the requirements of ANSI Z87.1 and OSHA. • Do not modify this housing adapter or use attachments unless supplied by OTC. If a modification is needed, please contact OTC Technical Services. • This auxiliary housing adapter is designed to remove or install Eaton Roadranger truck auxiliary housings only.

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