Eaton Single EBC Installation And Operation Manual
Eaton Single EBC Installation And Operation Manual

Eaton Single EBC Installation And Operation Manual

External battery cabinets
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Eaton UPS Accessories
External Battery Cabinets
Installation and Operation Manual

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Summary of Contents for Eaton Single EBC

  • Page 1 Eaton UPS Accessories External Battery Cabinets Installation and Operation Manual...
  • Page 3 EBC. Please read all instructions before operating the equipment and save this manual for future reference. ©2014 Eaton Corporation All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted.
  • Page 4: Table Of Contents

    Table of Contents InTrodUCTIon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Features .
  • Page 5 Single EBC Dimensions (Front and Right Side Views) ....... . .
  • Page 6 list of Tables Table 3-1. EBC Cabinet Weights ..............Table 3-2.
  • Page 7: Introduction

    93E 80-200 kVA, 93E 300–400 kVA and 93PM 50-200kW UPS to enhance the usability and reliability of the systems. The EBC safeguards operation during brownouts, blackouts, and other power interruptions providing cost-effective extended battery run time. Two models are available, the Single EBC and Double EBC and are equipped with valve-regulated lead-acid (VRLA) batteries.
  • Page 8: Model Configurations

    Line-up-and-match battery cabinets are installed adjacent to the UPS. The battery cabinets can be placed either on the left side or right side of the UPS. See Figure 1-2 for line-up-and-match configuration views. UPS Cabinet Single EBC Double EBC UPS Cabinet figure 1-2 . EBC and UPS Cabinet 1 .2...
  • Page 9: Symbols, Controls, And Indicators

    1 .6 for more Information Refer to the Eaton 93E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual or Eaton 93E UPS (300-400kVA, 380/400/415V) or 93PM UPS (50-200kW, 380/400/415V) Installation and Operation Manual for the following additional information: • UPS, optional components, and accessory installation instructions, including site preparation, planning for...
  • Page 10: Safety Warnings

    Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the accessories and batteries. Read all instructions before operating the equipment and save this manual for future reference. The Accessories are designed for industrial or computer room applications with UPS, and contains safety shields behind the door and front panels.
  • Page 11 Refer to Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information. These documents can be found at www.eaton.com/powerquality or contact your service representative for information on how to obtain copies.
  • Page 12: Ebc Installation Plan And Unpacking

    Similar with the UPS, the EBC installation site should meet the environmental parameters outlined in this manual. If the UPS is to be operated at an altitude higher than 1000m (3300 ft.), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
  • Page 13: 3 .2 .1 Environmental And Installation Considerations

    CAUTION Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
  • Page 14: Figure 3-1. Single Ebc Dimensions (Front And Right Side Views)

    570(22.44) 650(25.59) 833.1(31.80) FRONT VIEW RIGHT VIEW REAR VIEW Front View Right View Rear View figure 3-1 . Single EBC dimensions (front and right Side Views) Dimensions are in millimetres [inches] 560(22.05) 520(20.47) 360(14.17) 160(6.30) 40(1.57) 38(1.50) Top View Bottom View...
  • Page 15: Figure 3-3. Doubleebc Dimensions (Front And Right Side Views)

    702(27.64) 92(3.62) 270(10.63) 270(10.63) 182.5(7.19) 145(5.71) 1271+/-20(50.04) 225(8.86) 818.5+/-10(32.22) 570(22.44) 650(25.59) Front View Right View Rear View Front View Rignt View Rear View figure 3-3 . double EBC dimensions (front and right Side Views) Dimensions are in millimetres [inches] 674+/-10(26.54) 520(20.47) 520(20.47) 360(14.17)
  • Page 16: 3 .2 .2 Ebc Power Wiring Preparation

    • External battery cabinets cannot be used in combination with a UPS containing internal batteries. The UPS must be supplied without internal batteries. • Internal battery strings are to be connected by an authorized Eaton Customer Service Engineer. • Refer to the appropriate Eaton 93E 80-200kVA, 93E 300-400kVA and 93PM 50-200kW UPS Installation and Operation manual listed in corresponding paragraph for UPS cabinet conduit and terminal specifications and locations.
  • Page 17: Table 3-3. External Power Wiring Requirements For 93E And 93Pm

    M10 Hex Ground 1-M10-Bolt Monting 40(354) M10 Hex Battery+ 1-M10-Bolt Monting 40(354) M10 Hex 1,2,3,4 battery- 1-M10-Bolt Monting 40(354) M10 Hex Eaton Ground 1-M10-Bolt Monting 40(354) M10 Hex Single Battery+ 1-M10-Bolt Monting 40(354) M10 Hex 1,2,3,4 battery- 1-M10-Bolt Monting 40(354)
  • Page 18: Battery Type

    NOTE Customer Service Engineer, or the warranty terms specified become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
  • Page 19 Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damages to the carrier and contact an Eaton service representative immediately. For the following step, verify that the forklift or pallet jack is rated to handle the NOTE weight of the cabinets (see Table 3-1 for cabinet weight).
  • Page 20: Battery Breaker Location

    figure 3-5 . EBC Cabinet as Shipped on Pallet (wood container removed) 3 .5 . Battery Breaker location Battery Breaker figure 3-6 . Battery Breaker location External Battery Cabinets...
  • Page 21: Ebc Installation

    Chapter 4 EBC Installation 4 .1 Preliminary Installation Information WARNING Installation should be performed only by qualified personnel knowledgeable of batteries and the required precautions. Refer to the following while installing the EBC: • To review the UPS manual, Chapter 3 of this manual for cabinet dimensions, equipment weight, wiring and installation notes.
  • Page 22: Figure 4-1. Removing The Front Shipping Bracket

    Slowly roll the cabinet toward the front of the pallet. Continue rolling the cabinet down the ramp until the cabinet is clear of the ramp (see Figure 4-4). Roll the cabinet to the final installation location. If installing the cabinet permanently, retain the shipping brackets and hardware; otherwise, recycle the pallet, ramp, and shipping brackets in a responsible manner.
  • Page 23: External Power Cables Connecting

    Route and connect the other end of the battery cables (positive, negative, and ground) to the UPS DC (+), DC (-) and ground terminals. Refer to the applicable Eaton UPS Installation and Operation manual or UPS cabinet terminal locations and termination requirements.
  • Page 24: Figure 4-5. Power And Signal Terminal Locations

    Single EBC Double EBC DC Input from External Battery + DC Input from External Battery - To Double EBC Ground DC Input from External Battery + RS232 To Mini-Slot communication Bay 2 DC Input from External Battery - figure 4-5 .
  • Page 25: Battery And Cable Installation

    See figure 4-7 . Install the battery tray on the battery cabinet. Repeat step 1 to step 4 until finishing the total battery installation. Connect the battery connectors between trays. See Figure 4-5. Single EBC supplied by Eaton supplied by Eaton Double EBC figure 4-7 .
  • Page 26: External Signaling Cables Connecting

    Only one cabinet, Route and connect the signal wire from EBC RS232 to UPS Mini-slot. See figure 4-9 for wiring access information and terminal locations. Refer to the applicable Eaton UPS installation and operation manual for UPS signal terminal(mini-slot or relay card)locations.
  • Page 27: Figure 4-9. Interface Wiring Access

    Knock outs for signal Knock outs for signal cable access cable access Knock outs for cable access Knock outs for cable access Knock outs for signal Wire access k out for signal wire access Knock outs for Cable access Knock outs for Cable Knocks outs for cab access(To UPS) ocks outs for Cable access...
  • Page 28: Initial Startup

    Make a copy of the Installation Checklist before filling it out, and retain the original. After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters.
  • Page 29 notes External Battery Cabinets...
  • Page 30: Onelines And Schematics

    BATTERY CABINET CABINET CABINET CABINET CABINET figure 5-1 . EBC-System online 5 .2 Schematics Figure 5-2 show the Single EBC and Double EBC schematics. FROM UPS TO NEXT EBC CABINET1 UPS DC FROM UPS TO NEXT EBC UPS DC 500A...
  • Page 31: Maintenance

    6 .2 .3 AnnUAl maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 6 .2 .4 BATTEry maintenance Contact an Eaton service representative for battery maintenance.
  • Page 32: Recycling The Used Batteries

    6 .4 maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk .see paragraph 1.7 .
  • Page 33: Product Specifications

    Chapter 7 Product Specifications This section provides the following specifications: • Model Numbers • Battery specifications • Battery runtimes • Environmental and safety specifications 7 .1 Specifications The following sections detail the battery specifications, battery runtimes, and the environmental and safety specifications for the EBC.
  • Page 36 614-01726-01...

This manual is also suitable for:

Double ebc

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