Related Manuals for AHS Antriebstechnik TSP10
Summary of Contents for AHS Antriebstechnik TSP10
- Page 1 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 1 of 77 TSP10 Manual Stepper motor drive TSP10 AHS Antriebstechnik GmbH Fichtenweg 17 64319 Pfungstadt Phone: +49 6157 9866110 Fax: +49 6157 9866112...
- Page 2 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 2 of 77 TSP10 Previous issues: Issue Remarks 2013-08-22 First edition 2014-01-09 Small technical changes 2014-02-05 Type code 2014-08-20 Change Firmware 2.0 (AHS+1648.GSD) © AHS Antriebstechnik GmbH, 2013 No part of this documentation may be reproduced, processed or distributed in any form without written consent of AHS Antriebstechnik GmbH.
-
Page 3: Table Of Contents
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 3 of 77 TSP10 Table of contents General ....................... 5 About this manual.......................5 Characteristics and modes of operation ................5 Warning and note icons ......................6 Safety ......................... 7 Important safety notes ......................7 Intended use ........................8 Standards and directives ....................8... - Page 4 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 4 of 77 TSP10 10.2.2 Input functions ......................47 10.2.3 Output signals ......................49 10.2.4 Profiles ........................51 10.2.5 Sample profiles ......................54 10.2.6 Homing ........................57 Commissioning ....................66 11.1 Commissioning with step and direction signal ..............67 11.2...
-
Page 5: General
TSP10 General 1.1 About this manual This manual contains information on the installation and use of the stepper motor control TSP10. It addresses specialist staff which has the following knowledge or training: Transport: knowledge of how to handle construction elements susceptible to electrical... -
Page 6: Warning And Note Icons
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 6 of 77 TSP10 1.3 Warning and note icons The following warning and note icons are used in this manual: Icon Meaning Warning against a hazard which may cause heavy injury or death. Observe instructions to avoid hazards! Warning against a hazard which may cause slight injury. -
Page 7: Safety
In your function as a machine manufacturer you are responsible for integrating the stepper motor control TSP10 in your machine. AHS Antriebstechnik GmbH is not liable for any damage which may originate from wrong or unintended use of the stepper motor control TSP10. -
Page 8: Intended Use
(1) The stepper motor controls of the TSP10 are intended for installation in electrical plants or machines and may be commissioned only as integrated components of plants or machines. (2) The stepper motor controls of the TSP10 may be used only in plants or machines that comply with applying national directives or standards. -
Page 9: Ce Conformity
TSP10 2.4 CE conformity TSP10 Step motor drives are components that are intended to be built into electrical plant and machines for industrial use. The manufacturer of the machine is responsible that the machine or plant fulfills the requirements of the EMC directive. -
Page 10: Product Identification
Please, find further details in the chapter 15 Ordering code. After powering on, the firmware version of the stepper motor control TSP10 is indicated as a flashing code. e.g., 1x flash, break, 2x flash = version 1.2 Since all stepper motor controls TSP10 are equipped with a serial RS232 interface, the firmware version can be displayed by the set-up program TopSuite as well. -
Page 11: Scope Of Supply
Stepper motor drive TSP10 Page 11 of 77 TSP10 3.2 Scope of supply The stepper motor controls TSP10 are delivered with mating connectors to connect the supply voltage and the motor wires. Supply voltage: Phoenix Contact FKCT 2,5/4-ST Motor connector: Phoenix Contact FKCT 2,5/5-ST 3.3 Accessories... -
Page 12: Technical Data
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 12 of 77 TSP10 Technical data 4.1 Electric data Supply voltage 24 - 74 V Motor current 0.2 to 7.0 A 16 * Number of selectable values Motor current @ ambient temperature 3.2 A at 25 °C without heat sink 1.6 A at 45 °C... -
Page 13: Mechanical Data
4.2 Mechanical data The case of the stepper motor control TSP10 consists of two parts which are joined and screwed together. A part of the case is designed as a heatsink bracket including cut-outs to mount the TSP10 in the switchboard. -
Page 14: Mechanical Installation
The stepper motor control TSP10 is usually fastened with M4 screws on a mounting surface of the switchboard. The cut-outs for the screws are arranged in such a way that the TSP10 may be mounted at the back of the device or at its side. - Page 15 Page 15 of 77 TSP10 This illustration shows how to mount the TSP10 at the back of the device. The measures given indicate how much space should be left. The shaded area may be occupied by other devices or the switchboard wall.
- Page 16 Page 16 of 77 TSP10 This illustration shows how to mount the TSP10 at the side of the device. The measures given indicate how much space should be left. The shaded area may be occupied by more devices or the switchboard wall.
-
Page 17: Cooling And Permissible Motor Current
The motor will also shut down, for example, if the motor current exceeds the permissible peak value. The thermal loss from the stepper motor control TSP10 is mainly a function of the motor current and the chosen current reduction. This means that the highest permissible motor current is a function of the cooling of the TSP10. - Page 18 7.0 A 45 °C 7.0 A Check the temperature of the TSP10 case by direct measuring with a temperature sensor while the plant is running. In addition, you may display the device temperature in the parameterization programme TopSuite. This measured value is used for shutdown because of overheating.
-
Page 19: Electric Installation
Special applications, operating conditions and system configurations or standards and regulations may require to connect the TSP10 in a manner not described in the following paragraphs. In particular standards and regulations will then override the information given here. -
Page 20: Connections
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 20 of 77 TSP10 6.1 Connections Front side Bottom side Connection Position and construction RS-232 interface X1, front side, Sub-D-Socket 9p Signal inputs and outputs X2, front side, Sub-D-Socket 25p Supply voltage X3, bottom side, FKCT 2,5/4-ST... -
Page 21: Connections
Mount a well-grounded rail near the stepper motor control TSP10 to which you extensively apply cable shields and shield clamps. · Continue the wire shields to the TSP10, not spending more than 1 m of cable between the grounding rail and the TSP10. ·... -
Page 22: Supply Voltage
If you do not need a separate supply, you may bridge terminals 1 and 3 in the plug. If the full power of the TSP10 is required, the supply voltage unit should be able to feed a peak current of approx. - Page 23 The ground wire (terminal 4) may not be longer than 1 m. · The wire between the charging capacitor of the supply voltage unit and the TSP10 may not be longer than 1 m, for longer wires, install an external storage capacitor.
- Page 24 For applications with several axes, it is better to provide each cable with a fuse between supply voltage unit and each TSP10 than to loop the supply voltage through from device to device. The ground wire (terminal 4) may be in the cable shielding, too.
-
Page 25: Motor Connection
Without any shielding, the motor circuits assume the function of aerials, emitting signals into their environment which may cause malfunctions of other electronic devices. Strictly observe, hence, the notes on the shielding of motor cables and the grounding of the TSP10 case. - Page 26 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 26 of 77 TSP10 Observe the following requirements when connecting a 2-phase stepper motor with the stepper motor control TSP10: · Use cables with a cross section of 1.0 mm² to 1.5 mm². ·...
-
Page 27: Signal Inputs And Outputs
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 27 of 77 TSP10 6.5 Signal inputs and outputs X2 - signal inputs and outputs Terminal No. Signal Description/ Notes GND-DE Reference potential of the inputs DE1 - DE10 Enable + Enable or disable the motor current... - Page 28 The factory setting of the signal inputs and outputs is set so that only the two contacts signal group is necessary to operate the TSP10 with step and direction signal. If the factory setting is used, it is not necessary to set the signal functions with the set-up program TopSuite.
- Page 29 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 29 of 77 TSP10 Signal input devices with two contacts 5-volt input 24-volt input 330 Ohm 2.53 kOhm 1 kOhm 1 kOhm 470 Ohm 2.67 kOhm 1 kOhm 1 kOhm www.ahs-antriebstechnik.de Technische Änderungen vorbehalten / Specifications are subject to change without notice...
- Page 30 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 30 of 77 TSP10 Signal input devices with common reference potential 5-volt input 24-volt input 330 Ohm 2.53 kOhm 1 kOhm 1 kOhm www.ahs-antriebstechnik.de Technische Änderungen vorbehalten / Specifications are subject to change without notice...
- Page 31 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 31 of 77 TSP10 Signal output devices with two contacts Signal output devices with common reference potential www.ahs-antriebstechnik.de Technische Änderungen vorbehalten / Specifications are subject to change without notice...
-
Page 32: Serial Interface
Use of the parameterisation software TopSuite requires a computer with serial interface and Windows® operating system. Connect the TSP10 and the computer or laptop with a 1:1 cable including plug and jack (item AHS KAB-TSP-232). Please, find more details on how to use the parameterisation software TopSuite in chapter 9 Mode of operation: Step and direction and chapter 10 Mode of operation: Executing profiles. -
Page 33: Parameter Setting
The parameter values of the switch positions 1... F are preset. The value of the switch position 0 is not included in the TSP10 BA ROM and may be changed and saved again with the parameterisation software TopSuite. -
Page 34: Motor Current
If the rated current of the motor is exceeded, the motor may be destroyed by demagnetization or overtemperature. · Set the output current of the stepper motor control TSP10 not beyond the rated current of the motor. www.ahs-antriebstechnik.de Technische Änderungen vorbehalten / Specifications are subject to change without notice... -
Page 35: Step Resolution/Idle Current Reduction
The values of step resolution, waiting time and current reduction are preset for the switch position 0. The parameterisation software TopSuite helps to change and save these values in the TSP10 BA. The value of the step resolution is copied to switch position 8. -
Page 36: Operation Lights
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 36 of 77 TSP10 Operation lights The stepper motor control TSP10 has a two-colour LED on the front side which informs about the operating state. LED display LED display Descirption/ Notes Green, blinking after powering on the TSP10, the firmware version is indicated as a blinking code. -
Page 37: Mode Of Operation: Step And Direction
The step and the direction signal are generated by an external clock generator. Every arriving step & direction triggers the TSP10 to turn the motor one step further. The closer the step & direction follow each other, the higher is the motor speed. -
Page 38: Signal Connection
TSP10-BA is active right after power-up and the motor current is switched on. The parameterisation software TopSuite helps to enable the enable input and to save this setting in the TSP10 BA. In this case an enabling signal is required to switch on the motor current. - Page 39 (not shown). The signal input devices of the TSP10 are available as 5 V or 24 V versions. If you connect 24 V signals to 5 V inputs, the signal input of the TSP10 may be damaged.
-
Page 40: Signal Timing
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 40 of 77 TSP10 9.2 Signal Timing The signal waveform refers to the currents in the input diodes of the optical couplers so that the representation is independent from the used driver circuit. High level... -
Page 41: Mode Of Operation: Executing Profiles
TSP10 Mode of operation: Executing profiles In this mode of operation the stepper motor control TSP10 relocates according to profiles that are initiated by input signals. Set the profiles in easy steps in the parameterisation software TopSuite and save them in the stepper motor control. -
Page 42: Input And Output Signals
You may connect switches (limit, reference or stop switches) or outputs of a control. 5 signal output devices, DA1 to DA5, at the connector X2 supply the status information of the TSP10. The control is able to use them for monitoring relocations. -
Page 43: Configuration
Initial page without connection to the TSP10 If the TSP10 was not identified (right image), select another serial interface by clicking the Select interface button, check the data cable and the supply voltage of the TSP10. Pay attention to the LED display of the TSP10. -
Page 44: Settings
If the rated current of the motor is exceeded, the motor may be destroyed by demagnetization or overtemperature. · Set the output current of the stepper motor control TSP10 not beyond the rated current of the motor. www.ahs-antriebstechnik.de Technische Änderungen vorbehalten / Specifications are subject to change without notice... - Page 45 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 45 of 77 TSP10 Parameters for switch S2 = 0 The values of the idle current reduction and the step resolution entered on this tab apply to the switch setting S2 = 0. The value of the step resolution is forwarded to the switch position 8.
- Page 46 You may adapt the motor revolution to the machine this way without changing the wiring. Smoothing If you select this field, the TSP10 pastes intermediate steps into all stepping motions, smoothing the current curve in the motor. Noise and vibrations are clearly reduced by this function and the torque feed of the motor is improved.
-
Page 47: Input Functions
TSP10 10.2.2 Input functions Any of 14 functions may be assigned to the signal inputs DE1 to DE10. Click the Save Changes button to permanently save the changed parameters in the TSP10. Inputs Tab Input DE1... DE10 None The input is disabled and has no function. - Page 48 Then the motor current is not switched on as soon as the TSP10 is ready for operation but only when the input voltage is applied to the enable input. If the input voltage is disabled, the motor current is switched off again.
-
Page 49: Output Signals
Any of 4 functions can be assigned to the signal outputs DA1 to DA4. In addition, you may set the highest output current in 4 steps. Click the Save Changes button to permanently save any changed parameters in the TSP10. Outputs Tab Output DA1... - Page 50 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 50 of 77 TSP10 Target reached The signal is set when a profile or homing was successfully executed. The signal is disabled at the start of a profile or of homing. The signal remains disabled if the profile or homing is abnormally terminated.
-
Page 51: Profiles
10.2.4 Profiles Set the parameters of the profiles on this tab. Click the Save Changes button to permanently save any changed parameters in the TSP10. A relocation is usually described by the curve of speed over time. The travelled distance corresponds to the surface under the speed curve. - Page 52 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 52 of 77 TSP10 Icon An icon beside the profile number shows the curve of speed over time to illustrate the programmed profile. Start/stop buttons In the standard operation mode of the machine, a profile is started by an input signal and a relocation is abnormally terminated by the stop switch or a stop signal.
- Page 53 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 53 of 77 TSP10 Acceleration, deceleration Enter acceleration values in steps/s². Confirm the entered values with the Enter key. If the acceleration values are too high, the driving mechanism cannot follow the speed curve and will lose steps.
-
Page 54: Sample Profiles
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 54 of 77 TSP10 10.2.5 Sample profiles Relocations are represented by the curve of speed over time. The distance covered corresponds to the surface under the speed curve. For negative speed, the covered distance is negative as well. - Page 55 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 55 of 77 TSP10 Profile (= motion task) 0 with next profile (= motion task) 5, without stop, target speed from profile 0 Profile 0 is terminated without stop. When the motor reaches the target position, it has the speed entered in the Velocity field of profile 0 and the next profile (profile 5) is initiated without delay.
- Page 56 Stepper motor drive TSP10 Page 56 of 77 TSP10 Speed mode The TSP10 also allows running the stepper motor controlled by speed. In the example above, the profile 0 was set as follows: Distance = 100 steps (relative positioning) Velocity = 300 steps/s.
-
Page 57: Homing
Lower mechanical limit · Upper mechanical limit Set the parameters for homing on this tab. Click the Save Changes button to permanently save changed parameters in the TSP10. Homing tab www.ahs-antriebstechnik.de Technische Änderungen vorbehalten / Specifications are subject to change without notice... - Page 58 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 58 of 77 TSP10 Method Select a method for homing and set the necessary parameters. Selecting the method Velocity, acceleration, deceleration The parameters Velocity, Acceleration and Deceleration are defined like those of the profiles. Thus the curve of speed over time when homing matches that of the profiles.
- Page 59 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 59 of 77 TSP10 Basic default for homing · The motor current has to be switched on for homing. This also applies to the Assume the current position method. · The limit switches have to work as openers (see also chapter 10.2.2 Input functions). The limit switches used as transmitters for the reference point must have a switching hysteresis.
- Page 60 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 60 of 77 TSP10 Method: current position When homing starts, the motor position is set to the value in the Ref. position field. The motor does not move. Homing runs as well if the driving mechanism is set on the limit switches. No other parameters than Ref.
- Page 61 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 61 of 77 TSP10 Method: upper limit switch · The initial direction is positive if the motor is not on the upper limit switch. · The motor position is set to the value of the Ref. position field when the motor leaves the limit switch.
- Page 62 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 62 of 77 TSP10 Method: lower reference switch (positive direction), (negative direction) · The selected initial direction is positive (negative). The actual initial direction is additionally identified by the position of the motor when homing starts.
- Page 63 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 63 of 77 TSP10 Method: upper reference switch, positive direction (negative direction) · The selected initial direction is positive (negative). The actual initial direction is additionally identified by the position of the motor when homing starts.
- Page 64 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 64 of 77 TSP10 Method: lower mechanical limit, (upper mechanical limit) · The initial direction is negative (positive). · The motor position is set on the value of the Reference position field when the motor has covered the distance set in the Max.
- Page 65 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 65 of 77 TSP10 Homing accuracy The motor usually reaches the mechanical limit before the distance entered in the Max. distance field is covered. It cannot pursue the set position any further, resulting in the response shown in the following image.
-
Page 66: Commissioning
Connect or disconnect electric contacts only when the supply voltage is switched off. The signal input devices of the TSP10 are available as 5 V or 24 V versions. If you connect 24 V signals to 5 V inputs, the signal input of the TSP10 may be damaged. -
Page 67: Commissioning With Step And Direction Signal
6. Power on. 7. Observe the LED display of the TSP10. First, the version number of the device firmware (chapter 8 Operating lights) is indicated by the flashing LED. Then the TSP10 switches the motor current and is active (factory setting). If the motor is small and the motor current is low, you may manually check whether the motor produces a torque. -
Page 68: Startup With Profiles
TSP10 11.2 Startup with profiles Requirement The machine or plant is prepared for the integration of the TSP10 (chapter 5 Mechanical installation). The electric wiring is prepared for the connection of the TSP10 (chapter 6 Electric installation). The supply voltage of the TSP10 is switched off. - Page 69 17. Save the parameters in the device. 18. Switch off the supply voltage. 19. Connect the load again to the motor. 20. Power on again, the TSP10 is ready for use. If any faults occurred during startup, follow the notes in chapter 12 Fault recovery. www.ahs-antriebstechnik.de...
-
Page 70: Fault Recovery
TSP10 Fault recovery The stepper motor control TSP10 switches off to protect itself if internal measured values reveal a fault state. The output signal enabled (chapter 6.5 Signal inputs and outputs, signal connection, output signals) is deleted and the fault number is indicated by a blinking code of the two-colour LED on the front side of the device (chapter 8 Operation lights). -
Page 71: Faulty Response
The LED display is green The motor has a holding moment but does not rotate. The control signals are not recognised. Check whether the version of the TSP10 signal inputs (5 V or 24 V) fits to the output signals of your control or clock generator. - Page 72 The motor does not reach the expected position. Check whether the step size set in the TSP10 agrees with the step size set in your control. Check whether the motor stops or loses steps because it is burdened too much by too high acceleration or load torques.
-
Page 73: Maintenance And Cleaning
High electric voltage may cause hazardous electric shock to people. · Measure the voltage at the supply voltage connection (X3) of the TSP10 and wait until the voltage has dropped below 40 V before you touch the electric connections of the stepper motor control. -
Page 74: Repair
The stepper motor control TSP10 may be repaired only by authorised staff or the manufacturer. Opening the case voids any warranty. If you are a customer of a manufacturer who integrated the stepper motor control TSP10 into a machine, please, contact the machine manufacturer for repairs. -
Page 75: Ordering Code
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 75 of 77 TSP10 Ordering code TSP10-BA0-00-AA = standard version of the basic device TSP10 Type code Drive Series Max. Output Power = 10 A peak Basic Device (Step & Direction, RS232) ..Profibus ...…………………...... -
Page 76: Index
MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 76 of 77 TSP10 Index Motor cable ..........25 Motor phase ........... 25, 26 Accessories ..........11 Order name..........10, 75 Operation lights ........12, 36 Operating voltage ........6, 10 Cleaning ............73 Clock input ..........38, 40 Clock rate .......... - Page 77 MA-TSP10-BA-EN-2.doc Stepper motor drive TSP10 Page 77 of 77 TSP10 PAGE FOR COMMENTS:________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________...
Need help?
Do you have a question about the TSP10 and is the answer not in the manual?
Questions and answers