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GORMAN-RUPP 62-1/2E13-4A084 Technical Manual

Jump, centrifugal, water, 200 gpm
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TM 5-4320-249-14
D E P A R T M E N T
O F
T H E
A R M Y
T E C H N I C A L
M A N U A L
OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND
GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING
REPAIR PARTS AND SPECIAL TOOLS LISTS FOR
JUMP, CENTRIFUGAL, WATER, 200 GPM
(GORMAN-RUPP CO, MODEL 62-1/2E13-4A084)
FSN 4320-935-161
D E P A R T M E N T
O F
T H E
A R M Y
H E A D Q U A R T E R S ,
J U N E
1 9 6 9

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  • Page 1 OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS FOR JUMP, CENTRIFUGAL, WATER, 200 GPM (GORMAN-RUPP CO, MODEL 62-1/2E13-4A084) FSN 4320-935-161 D E P A R T M E N T T H E...
  • Page 2 SAFETY PRECAUTIONS BEFORE OPERATION D o n o t o p e r a t e t h e e n g i n e i n a n e n c l o s e d a r e a . T h e e x h a u s t c o n - t a i n s c a r b o n m o n o x i d e , a c o l o r l e s s , o r d o r l e s s , d e a d l y p o i s o n o u s g a s , D o n o t s m o k e o r u s e a n o p e n f l a m e i n t h e v i c i n i t y w h e n s e r v i c i n g t h e...
  • Page 3 Changes in force: C 1, C 2, C 3, C 4, and C 5 TM 5-4320-249-14 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 15 October 1990 Operator, Organizational, Direct Support and General Support Maintenance Manual Including Repair Parts and Special Tools List PUMP, CENTRIFUGAL, WATER;...
  • Page 4 P I N : 0 0 8 4 7 7 - 0 0 5...

  • Page 31: Table Of Contents

    Washington, D. C., 26 June 1969 No. 5-4320-249-14 Operator, Organizational, Direct Support and General Support Maintenance Manual Including Repair Parts and Special Tools Lists for: PUMP CENTRIFUGAL, WATER, 200 GPM 62-1/2E13-4A084) (GORMAN-RUPP CO. MODEL FSN 4320-935-1618 TABLE OF CONTENTS Paragraph Page INTRODUCTION CHAPTER Scope.

  • Page 32: Paragraph Page

    TABLE OF CONTENTS (CONT.) Paragraph Page Quarterly preventive maintenance . services III. Troubleshooting General ... . . Pump fails to start ..No water discharge or ..insufficient discharge Pump noisy .
  • Page 33 SECTION IV Special Tools, Test and Support Equipment for Organizational Maintenance (Not Applicable) V Repair Parts for DS and GS Maintenance 01 Control Panel and Sender Unit Group 02 Battery Box Assembly 03 Muffler and Exhaust Primer 04 Pump Assembly 05 Fuel Tank, Skid and Engine Bracket VI Special Tools, Test and Support...
  • Page 34 LIST OF ILLUSTRATIONS Page Figure No. 1-1. Centrifugal pump, model 62-1/ 2E13-4A084, ..left-rear, three-quarter view 1-2. Centrifugal pump, model 62-1/ 2E13-4A084, ..right-front, three- quarter view 1-3. Control panel wiring diagram .
  • Page 35 Figure 1-1. Centrifugal pump, model 62-1/2E13-4A084, left-rear, three-quarter view.

  • Page 37: Introduction

    CHAPTER 1 INTRODUCTION 1-2. DESCRIPTION 1-1. SCOPE a. Centrifugal Pump, Model 62-1/2E13-4A084 (fig. 1-1 and 1-2) is a gasoline-engine-driven, centrifugal These instructions are published for personnel re- pump designed to pump fresh water at a rate of 200 sponsible for operation and maintenance of Gorman- gpm (gallons per minute) at 300 ft tdh (feet total Rupp Centrifugal Pump, Model 62-1/2E13-4A084.

  • Page 38: Identification And Tabulated Data

    1-4. DIFFERENCES IN MODELS This manual covers only the centrifugal pump, (2) Performance plate. The performance plate pro- model 62-1/2E13-4A084. No known unit differences vides performance characteristics of the pump. exist for the model covered by this manual. Figure 1-3. Control panel wiring diagram.

  • Page 39: Installation And Operation Instructions

    CHAPTER 2 INSTALLATION AND OPERATION INSTRUCTIONS Section I. SERVICE UPON RECEIPT OF EQUIPMENT c. Set the RUN-STOP switch in the STOP position 2-1. UNLOADING EQUIPMENT to prevent starting, and manually rotate the starting pulley of the engine several turns to assure that the Carefully unload the crated pump, using a lift truck engine has not seized and that the pump impeller or other suitable means.

  • Page 40: Installation Or Setting Up

    Reinstall the pump as described in paragraph 2-5. Section III. CONTROLS AND INSTRUMENTS pump. model 62-1/2E13-4A084. 2-8. GENERAL 2-9. CONTROLS AND INSTRUMENTS T h i s s e c t i o n d e s c r i b e s , l o c a t e s , i l l u s t r a t e s , a n d...
  • Page 41 2 - 3...

  • Page 42: Operation Of Equipment

    Section IV. OPERATION OF EQUIPMENT b . Starting. Refer to figure 2-3 and start the pump. 2-10. GENERAL Caution. Running the pump for extended periods of a . I n s t r u c t i o n s i n t h i s s e c t i o n a r e p u b l i s h e d f o r t i m e w i t h o u t f l u i d i n t h e h o u s i n g will information and guidance of personnel responsible damage the pump seal.

  • Page 43: Stopping The Pump

    FUEL SHUTOFF VALVE RUN-STOP SWITCH Not applicable NOTE. IF ENGINE IS HOT FROM RUNNING UNDER HEAVY LOAD, Figure 2-5. ALLOW IT TO IDLE FOR SEVERAL MINUTES BEFORE STOP- PING. THIS WILL ALLOW HEAT TO DISSIPATE EVENLY, PREVENTING WARPING OF ENGINE PARTS. STEP 1.

  • Page 44: Operation In Extreme Cold

    c. Depending upon pumping conditions, the pump may e. Lubricate the engine with cold-weather lubricants not start pumping immediately, since it is necessary as described in the engine manual, TM 5-2805-259-14 for the suction hose to fill with fluid. If, after a reasonable time, the pump fails to pump, check the f.

  • Page 45: General Maintenance Information

    C H A P T E R M A I N T E N A N C E I N S T R U C T I O N S Section I. GENERAL MAINTENANCE INFORMATION 3-1. SPECIAL TOOLS AND EQUIPMENT 3-2.

  • Page 46: Controls And Instruments

    PREVENTIVE MAINTENANCE SERVICES DAILY GORMAN-RUPP MODEL 62-1/2E13-4A084 ITEM PAR REF NO LUBRICATION REQUIRED BATTERY. Tighten loose cables and mountings. Remove corrosion. Check electrolyte level; add water as required to bring level in each cell above plates. CAUTION: In freezing weather, run engine minimum of one hour after adding water.

  • Page 47: Quarterly Preventive Maintenance Services

    Figure 3-2. Quarterly preventive maintenance services. 3 - 3...
  • Page 48 PAR REF ITEM ENGINE. Refer to TM 5-2805-259-14 for all engine maintenance. EXHAUST PRIMER. Check for missing parts and for hard operation of 3-16 primer lever. Check for proper operation of control valve. MUFFLER. Check for cracks and holes and for insecure mounting. 3-16 FUEL TANK.

  • Page 49: Pump Fails To Start

    3-7. PUMP FAILS T0 START Probable cause Possible remedy Possible remedy speed should be 3600 rpm. Adjust Probable cause engine speed if incorrect (TM 5- Battery weak or dead Service battery and recharge, or 2805-259-14). replace battery if defective (par. Impeller clogged Disassemble and clear obstruction 3-14).

  • Page 50: Control Panel

    engine in the RUN position and to interrupt spark in Inspect for broken or damaged wire insulation; the STOP position. The OIL switch, when released, worn, burned, or loose terminals, and cracked, completes a connection to the oil pressure gage to broken, or damaged parts.

  • Page 51: Battery And Battery Box

    Figure 3-5. Control panel, disassembly and reassembly. 3-14. BATTERY AND BATTERY BOX a . Removal and Disassembly. Refer to figure 3-7, remove the battery, and disassemble the battery box as necessary to replace defective components. b. Cleaning and Inspection. — Clean the battery box, battery terminals, cables, and cover with a mild bicarbonate of soda solution to remove loose corrosion.
  • Page 52 Figure 3-7. Battery and battery box, disassembly and reassembly.

  • Page 53: Exhaust System

    Section V. EXHAUST SYSTEM 3-15. DESCRIPTION control valve in the exhaust line is open, the suction created by the venturi action sucks water into the a. General. The exhaust system consists of a muffler pump body, and when it is filled, into the suction line. which connects to the manifold piping of the engine, The water which is sucked through the suction line and an exhaust primer which mounts on top of the...
  • Page 54 Figure 3-10. Fuel tank, lines, and fittings, disassembly and reassembly. 3-10...

  • Page 55: Fuel System

    b. Cleaning and Inspection. c. Reassembly and Installation. — — (1) Clean all parts in an approved cleaning solvent; (1) Refer to figure 3-9 and reassemble the muffler dry thoroughly. and exhaust primer. (2) Inspect all parts for cracks, breaks, or other (2) Refer to figure 3-8 and install the muffler and damage.

  • Page 56: Engine, Removal And Installation

    rotation. It should turn freely without binding or pump, it is more easily disassembled while mounted on and connected to the engine (par. scraping. Repair or replace pump if necessary. 3-23). c. Installation. — (1) Refer to figure 3-11 and install the pump. a.
  • Page 57 Section VIII. OVERHAUL INSTRUCTIONS 3-22. GENERAL bracket with its assembled impeller shaft (44), bearing (48), and seal (46). Pull straight out on This section provides information useful for repair the bracket so that the splines of the impeller and replacement of pump components. Detailed repair shaft will disengage the splined coupling (53) information for the engine is provided in the engine secured to the engine.
  • Page 58 d . Reassembly and Installation. Pump reassembly properly seated stationary ring will result and installation are essentially the reverse of the in a leak when the pump is restored to disassembly sequence. Refer to figures 3-13 and 3-14 service. and to torque values in paragraph 1-3b(3). Give particular attention to the following: Lubricate the bore of the seal plate (32) with a light coat of oil, MIL-L-2104, grade 10.

  • Page 59: Centrifugal Pump, Exploded View

    Figure 3-13. Centrifugal pump, exploded view. 3-15...

  • Page 60: Cross-Sectional View Showing Seal And

    Figure 3-14. Cross-sectional view showing seal and impeller installation. 3-16...
  • Page 61 APPENDIX A BASIC ISSUE ITEMS LIST S e c t i o n I . INTRODUCTION A - 1 . Scope T h i s a p p e n d i x l i s t s i t e m s w h i c h a c c o m p a n y t h e C e n t r i f u g a l P u m p a r e r e q u i r e d f o r...
  • Page 62 Federal Stock Number, Column 2. This column indicates the Federal stock number assigned to the item and will used for re- quisitioning purposes. c . Description, Column 3. This column indicates the Federal item name and any additional description of the item required. abbreviation “w/e”, when used as a part of the nomenclature, indi- cates the Federal stock number includes all armament, equipment, accessories, and repair parts issued with the item.
  • Page 63 c . Description, Column 3. This column indicates the item name and brief description. Q u a n t i t y R e q u i r e d f o r I n i t i a l O p e r a t i o n , C o l u m n 4 . T h i s column indicates the quantity of each maintenance or operating supply item required for in...

  • Page 64: Appendix A Basic Issue Items

    SECTION II. BASIC ISSUE ITEMS GROUP 31 - BASIC ISSUE ITEMS GROUP 32 - BASIC ISSUE ITEMS 1 4 for engine basic issue iterm...

  • Page 65: Appendix B Maintenance Allocation Chart

    APPENDIX B MAINTENANCE ALLOCATION CHART S e c t i o n INTRODUCTION B - 1 . G e n e r a l T h i s s e c t i o n p r o v i d e s g e n e r a l e x p l a n a t i o n a l l...
  • Page 66 - General support maintenance D - Depot maintenance maintenance functions are defined as follows: INSPECT. To determine serviceability of an item by comparing its physical , mechanical, and electrical characteristics with established standards. To verify serviceability and to detect electrical or TEST .
  • Page 67 S e c t i o n I I I . Not applicable. e . R e m a r k s . Column 5. This column is provided for referencing by code the remarks (Section IV) pertinent to the maintenance functions. B-3.
  • Page 75 REFERENCE REMARKS CODE B - F Hydrostatic Test of tank for lea ks . Repair by welding or straighten ing. Repair by welding. D - D Adjust clearance with shims. B - 9...
  • Page 77 APPENDIX C S e c t i o n I . INTRODUCTION C - 1 . Scope T h i s a p p e n d i x l i s t s r e p a i r p a r t s , s p e c i a l t o o l s , t e s t a n d s u p p o r t e q u i p m e n t r e q u i r e d f o r...
  • Page 78 E x p l a n a t i o n o f C o l u m n s C - 3 . T h e f o l l o w i n g p r o v i d e s a n e x p l a n a t i o n o f c o l u m n s i n t h e t a b u l a r l i s t s i n S e c t i o n s I I t h r o u g h V I : a .
  • Page 79 E x p l a n a t i o n Code R e p a i r p a r t s w h i c h a r e n o t s t o c k e d . T h e i n d i c a t e d m a i n t e n a n c e c a t e g o r y r e q u i r i n g s u c h r e p a i r p a r t s w i l l a t t e m p t t o o b t a i n t h e m t h r o u g h c a n n i b a l i z a t i o n .
  • Page 80 E x p l a n a t i o n Code R e p a i r p a r t s a n d a s s e m b l i e s w h i c h a r e e c o n o m i c a l l y r e p a r a b l e a t D S U a n d G S U a c t i v i t i e s a n d w h i c h n o r m a l l y a r e f u r n i s h e d b y s u p p l y o n a n e x c h a n g e b a s i s .
  • Page 81 S u b s e q u e n t a p p e a r a n c e s o f t h e s a m e i t e m o f e q u i p m e n t s s u p p o r t e d . w i l l h a v e t h e l e t t e r s “...
  • Page 82 (3) To determine allowances when supporting more than 100 First, divide the number of equipments of these equipments. Second, supported by 100 by moving the decimal two places left. multiply the result by the quantity in the 51-100 density column. Example, authorized allowance For 51-100 equipments is 40;...
  • Page 83 C - 5 . H o w t o L o c a t e R e p a i r P a r t s When Federal stock number or reference number is unknown: ( 1 ) F i r s t . U s i n g t h e t a b l e o f c o n t e n t s d e t e r m i n e t h e a s s e m b l y g r o u p w i t h i n w h i c h t h e r e p a i r p a r t b e l o n g s .
  • Page 84 ( 3 ) T h i r d . U s i n g t h e a p p l i c a b l e g r o u p n u m b e r a n d p a g e l o c a t e t h e p e r t i n e n t s t o c k n u m b e r o r r e f e r e n c e n u m b e r i n number, I t e m s w h i c h a r e n o t i l l u s t r a t e d a r e...

  • Page 85: Group 01 Control Panel And Sender Unit

    PRESCRIBED LOAD ALLOWANCE SECTION II GROUP 01 - Control Panel and Sender Unit GROUP 02 - Battery Box Assembly GROUP 03...

  • Page 86: Pump Assembly

    SECTION II PRESCRIBED LOAD ALLOWANCE GROUP 03 - Muffler and Exhaust Primer (cent) GROUP 04 GROUP 05 C-10...
  • Page 87 S E C T I O N I I I - REPAl R GROUP 01 - CONTROL PANEL ANO GROUP 02 C-11...
  • Page 88 GROUP 03 - MUFFLER ANO EXHAUST PRIMER C-12...
  • Page 89 GROUP 04 - PIJ4P ASSEMBLY C-13...
  • Page 90 GROUP 05 - FUEL TANK, SKIO AND C-14...
  • Page 91 S E C T I O N V - REPAIR PARTS FOR OS, GS GROUP 01 - CONTROL PANEL ANO GROUP 02 - t3ATTERy BOX AssEMBLy C-15...
  • Page 92 GROUP 03 - MUFFLER AND EXHAUST PRIMER C-16...
  • Page 93 G R O U P 0 4 - PIJ.fP ASSEMBLY C - 1 7...
  • Page 94 C-18...
  • Page 95 GROUP 05 - FUEL TANK, SKIO ANO C - l 9...
  • Page 96 F I G U R E N o . C 1 C O N T R O L P A N E L A N O S E N D E R U N I T LEGEND TO PARTS, FIGURE C1 ITEM ITEM FUNCT ITEM...

  • Page 97: Figure No

    FIGURE NO. C2 BATTERY BOX C-21...
  • Page 98 FIGURE NO. C3 MUFFLER LEGEND TO PARTS, FIGURE C3 ITEM ITEM FUNCT ITEM I T EM FUNCT ITEM ITEM FUNCT NAME GROUP NAME GROUP GROUP NAME SCREW NOZZLE PRIMER AY STRAP BODY SCREW NIPPLE BRACKET WASHSER WASHER TUBE GASKET ADAPTER MUFFLER HANDLE COCK...
  • Page 99 Figure No. C4 Pump C-23...
  • Page 100 C-24...
  • Page 101 Section IV. INDEX - FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER C-25...
  • Page 102 Section IV INDEX-FEDERAL STOCK NUMBER AND REFERENCE NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER C-26...
  • Page 103 By Order of the Secretary of the Army: W. C. WESTMORELAND, General, United States Army, Official: Chief of Staff. KENNETH G. WICKHAM, Major General, United States Army, The Adjutant General. Distribution: To be distributed in accordance with DA Form 12-25, Section I, (qty rqr block No.
  • Page 107 This fine document... Was brought to you by me: Liberated Manuals -- free army and government manuals Why do I do it? I am tired of sleazy CD-ROM sellers, who take publicly available information, slap “watermarks” and other junk on it, and sell it. Those masters of search engine manipulation make sure that their sites that sell free information, come up first in search engines.

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