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SERVICE MANUAL DN-T645/625 MODEL CD/CASSETTE COMBI-DECK (This illustration shows the DN-T645 model.) 1 Some illustrations using in this service manual are slightly different from the actual set. 16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPAN Telephone: 03 (3837) 5321 X-0159 NC 0210...
DN-T645/625 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check.
DN-T645/625 DISASSEMBLY (To reassemble, reverse disassembly) 1. TOP COVER Remove 6 screws on both sides, and 3 screws on the rear panel. Pull the Top Cover as shown by the arrow direction. 2. FRONT PANEL Turn the unit power on, and open Tray of the CD Mecha.
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DN-T645/625 Method of opening the Tray when the power would not be turned on in trouble. Please be sure to unplug the cord. Push the lever indicated in the circled figure below with small bar like a pencil or a ball pointed pen, through the square opening on the left side of the main chassis.
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DN-T645/625 3. DISPLAY & SW UNIT / KEY UNIT / SW UNIT / MIC UNIT / H/P UNIT / VOLUME UNIT / POWER SW UNIT Pull out 6 knobs on the front. Remove 15 screws and 6 screws on the DISPLAY & KEY UNIT.
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DN-T645/625 5. CASSETTE DOOR Take off the Cassette Window on the front. Remove the screw to detach the Mini-damper. Remove the screw to detach the Door Bracket. With pushing the shaft in the arrow directions, no spring side first, detach the Cassette Door.
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DN-T645/625 7. XLR UNIT / DECK AMP UNIT Disconnect the connectors from the DECK AMP UNIT. Disconnect the FFC and 2 connectors from the MAIN UNIT. Remove 12 screw, then detach the XLR UNIT to the arrow direction. Remove 3 screws, then detach the DECK AMP UNIT to the arrow direction.
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DN-T645/625 9. TRANS UNIT Disconnect the power connector. Remove 4 screws, then detach the TRANS UNIT to the arrow direction.
DN-T645/625 SERVICE PROGRAM Required Measuring Implement Reference disc (TCD784 or CO-74176) 1. What is Service Program Service program is a special program intended for confirming servo functions etc. 2. µcom Version Check Refer to "Preset Functions and Operations" of the instruction manual.
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DN-T645/625 6. Test Mode (Heat Run mode) Switch on the power while pushing the 3 button and 4 button at the same time. "000TroHR0000" is displayed. And the tray is opened. (1)Hold the disc by the edges and place it on the disc tray.
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DN-T645/625 µCOM VERSION UPGRADE System µcom can be upgraded in the following manner. Version Upgrade Method 1.Record the version upgrade software on a CD-R or CD-RW disc, only as one file with the format ISO9660 Mode-1. The file name of the supplied version upgrade software should be used as is and this disc needs to finalize.
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DN-T645/625 ADJUSTMENT ADJUSTING AND CHECKING THE MECHANISM SECTION 1. Replacing Pinch Roller Before replacing the pinch roller, clean the tape contact Capstan shaft surface of the pinch roller and the capstan shaft. Most causes of poor tape transport can be traced to dirty Pinch roller pinch roller and capstan shaft.
DN-T645/625 5. Checking the Take-up Torque Caution on adjusting Load the cassette type torque meter (1) Before adjusting, clean the head surface, capstan and FWD side ..SONY TW2111A the pinch roller with a gauze or cotton swab moistened REV side ..SONY TW2121A with alcohol.
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DN-T645/625 3. Checking and Adjusting the Tape Speed (1) Connect the frequency counter to the LINE OUT F. Counter terminal and load test tape (SONY TY-224). PB Amp (2) Load cassette tapes and playback test tape. LINE OUT (3) At about halfway through the tape, where the tape transport is stable, adjust the VR-502.
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DN-T645/625 5. Recording System Adjustment REC Amp 5-1. Adjusting recording/playback comprehensive LINE IN frequency characteristics. (1) Load a test tape TDK AC-514. Record with a -20 dB 1 kHz input level signal into PB Amp LINE OUT the LINE IN terminal and playback.
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DN-T645/625 SEMICONDUCTORS IC’s MN102H60KDA (IC101) MN102H60KDA Terminal Function Pin Name Symbol Function P60, WAIT, SBT2 PCDMUTE Mute for CD P61, _RE Hi-Z Read signal P62, _WEL _WEL Hi-Z Write signal P63, _WE, _WEH PEXTIN Hi-Z EXT.IN signal _CS0,TM13OA _CS0 Hi-Z...
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DN-T645/625 Pin Name Symbol Function P33,A11,_KI3 Unfix Address bus AVDD AVDD Analog power supply terminal P34,A12,_KI4 Unfix Address bus P35,A13,_KI5 Unfix Address bus P36,A14,_KI6 Unfix Address bus P37,A15,_KI7 Unfix Address bus P40,A16 Unfix Address bus P41,A17 Unfix Address bus P42,A18...
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DN-T645/625 Pin Name Symbol Function _RST _RESET Reset signal 'L': RESET Power supply (+3.3V) P00,D00,AD00 Hi-Z Data bus P01,D01,AD01 Hi-Z Data bus P02,D02,AD02 Hi-Z Data bus P03,D03,AD03 Hi-Z Data bus P04,D04,AD04 Hi-Z Data bus P05,D05,AD05 Hi-Z Data bus P06,D06,AD06 Hi-Z...
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DN-T645/625 MN6627911AC (IC201) MN6627911AC Terminal Function Pin No. Pin Name Function DRVDD Power supply for DRAM interface (Pin No.2 - 18, 80) Data I/O signal 0 for DRAM Data I/O signal 1 for DRAM Write enable signal for DRAM RAS control signal for DRAM...
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DN-T645/625 Pin No. Pin Name Function DSLF Loop filter for DSL RFSW Loop filter for DSL PLLF Loop filter for PLL PLLFO Loop filter for PLL AVDD2 Power supply for analog (DSL, PLL, AD) AVSS2 GND for analog (DSL, PLL, AD)
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DN-T645/625 PCM 1716E (IC206) NAME DESCRIPTION LRCIN Left and Right Clock Input. This clock is equal to the sampling rate - f LRCIN ML/IIS Serial Audio Data Input BCKIN Bit Clock Input for Serial Audio Data. MC/DM1 CLKO Buffered Output of Oscillator. Equivalent to...
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DN-T645/625 M66005FP (IC701) D I G D I G D I G D I G D I G D I G D i s p l a y C o d e R e g i s t e r...
DN-T645/625 NOTE FOR PARTS LIST Part indicated with the mark " " are not always in stock and possibly to take a long period of time for supplying, or in some case supplying of part may be refused. When ordering of part, clearly indicate "1" and "I" (i) to avoid mis-supplying.
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DN-T645/625 PARTS LIST OF P.W.B. UNIT for DN-T645 Note: The symbols in the column "Remarks" indicate the following destinations. E3: U.S.A./Canada model E2: Europe GU-3478 AUDIO P.W.B. UNIT ASS'Y Ref.No. Part No. Part Name Remarks SEMICONDUCTORS GROUP IC301 263 1181 901...
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DN-T645/625 PARTS LIST OF P.W.B. UNIT for DN-T625 Note: The symbols in the column "Remarks" indicate the following destinations. E3: U.S.A./Canada model E2: Europe model GU-3478A AUDIO P.W.B. UNIT ASS'Y Ref.No. Part No. Part Name Remarks SEMICONDUCTORS GROUP IC301 263 1181 901...
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DN-T645/625 EXPLODED VIEW FOR DN-T645 MODEL WARNING: Parts marked with this symbol have critical Parts List characteristics. Use ONLY replacement parts recommended by the manufacturer. (FRONT PANEL SUB ASS'Y) 17 101...
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DN-T645/625 PARTS LIST OF EXPLODED VIEW for DN-T645 model Note: The symbols in the column "Remarks" indicate the following destinations. E3: U.S.A./Canada model E2: Europe model Ref.No. Part No. Part Name Remarks Q'ty GU-3478 AUDIO P.W.B. UNIT ASS'Y DECH AMP UNIT DISPLAY &...
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DN-T645/625 Ref.No. Part No. Part Name Remarks Q'ty 002 9032 004 7C R.WIRE ASS(AWG26) 203 0589 036 1P CON ASS'Y (A) 203 5307 019 3P VH-VH CON.CORD 203 6407 028 4P KR-KR CON CORD 393 8066 003 FL TUBE (BJ896GN)
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DN-T645/625 EXPLODED VIEW FOR DN-T625 MODEL WARNING: Parts marked with this symbol have critical characteristics. Parts List Use ONLY replacement parts recommended by the manufacturer. (FRONT PANEL SUB ASS'Y) 17 101...
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DN-T645/625 PARTS LIST OF EXPLODED VIEW for DN-T625 model Note: The symbols in the column "Remarks" indicate the following destinations. E3: U.S.A./Canada model E2: Europe model Ref.No. Part No. Part Name Remarks Q'ty GU-3478A AUDIO UNIT DECH AMP UNIT DISPLAY & SW UNIT...
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DN-T645/625 Ref.No. Part No. Part Name Remarks Q'ty 411 1360 321 CHASSIS 461 0911 006 FOOT SHEET 411 2023 007 MECHA BASE 412 4278 002 TRANS BRACKET 105 1413 027 BACK PANEL for E3 105 1413 030 BACK PANEL for E2...
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DN-T645/625 EXPLODED VIEW OF CD MECHANISM UNIT (CD11FTA3N) PARTS LIST OF CD MECHANISM UNIT Ref. No. Part No. Part Name Remarks Q'ty Ref. No. Part No. Part Name Remarks Q'ty 1 964 0009 006 Frame chassis 11 964 0010 008 Mecha lifter...
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DN-T645/625 EXPLODED VIEW OF CASSETTE MECHANISM UNIT (A)
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DN-T645/625 PARTS LIST OF CASSETTE MECHANISM (A) UNIT Ref. No. Part No. Part Name Remarks Q'ty 9DF 5170 49 IDLER ASS’Y 9DF 5642 80 REEL MOTOR ASS’Y 9DF 6121 82 CHASSIS BASE ASS’Y 9DF 6230 37 REEL BASE ASS’Y 9DF 6231 27 REEL BASE ASS’Y 7 9DF G156 11A SCREW 2.6X6.0...
E2 515 0923 100 S.S.LIST COM.(EX) 203 2360 004 2P PIN CORD 501 2200 013 CARTON CASE for DN-T645 model 501 2200 026 CARTON CASE for DN-T625 model CONT.CARD(L)SUB ASSY BAR CODE LABEL ASS'Y 513 2303 007 VERSION LABEL...
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DN-T645/625 SCHEMATIC DIAGRAMS (1/6) NOTICE: CAUTION: ± B LINE ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM Before returning the unit to the customer, make sure you make either (1) a SIGNAL LINE ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD leakage current check or (2) a line to chassis resistance check.
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DN-T645/625 SCHEMATIC DIAGRAMS (2/6) ± B LINE SIGNAL LINE SCHEMATIC DIAGRAMS (2/6) NOTICE: CAUTION: ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM GU-3478-1 DECK AMP UNIT(2/2) Before returning the unit to the customer, make sure you make either (1) a ALL CAPACITANCE VALUES IN MICRO FARAD.
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DN-T645/625 SCHEMATIC DIAGRAMS (3/6) NOTICE: ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASUERD AT NO SIGNAL INPUT CONDITION. ± B LINE CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR SIGNAL LINE NOTICE.
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DN-T645/625 SCHEMATIC DIAGRAMS (4/6) ± B LINE NOTICE: SIGNAL LINE CAUTION: ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM Before returning the unit to the customer, make sure you make either (1) a ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD SCHEMATIC DIAGRAMS (4/6) leakage current check or (2) a line to chassis resistance check.
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DN-T645/625 SCHEMATIC DIAGRAMS (5/6) NOTICE: ALL RESISTANCE VALUES IN OHM. k=1,000 OHM M=1,000,000 OHM ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASUERD AT NO SIGNAL INPUT CONDITION. CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
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DO NOT return the unit to the customer until the problem is located and corrected. ± B LINE SIGNAL LINE SCHEMATIC DIAGRAMS (6/6) GU-3479-2 MIC UNIT (DN-T645 only) GU-3479-3 TRANS UNIT GU-3479-4 25P DSUB UNIT (DN-T645 only) GU-3479-5 KEY UNIT GU-3479-6 SPEED VOL UNIT (DN-T625 only)