ITRON 60WP Endpoint Installation Manual
ITRON 60WP Endpoint Installation Manual

ITRON 60WP Endpoint Installation Manual

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60WP Endpoint Installation Guide
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Summary of Contents for ITRON 60WP Endpoint

  • Page 1 Water Solutions 60WP Endpoint Installation Guide Water Solutions...
  • Page 2 Phone: +31 20 60 65 220 Web Support http://eKnowledge.itron.com Itron Website http://www.itron.com Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com. Document Revision The content of this publication was last edited on 5/23/2008.
  • Page 3: Table Of Contents

    Chapter 3 Connecting the 60WP ................27 Using an Inline Connector .........................27 Using a 5-Foot Cable ........................29 Using an Extended Cable........................30 Chapter 4 Programming and Verifying 60WP Endpoint Operation ......31 Activating Programming Mode ......................31 Programming the 60WP Endpoint.....................32 Verifying Operation of the 60WP Endpoint ..................34...
  • Page 4 Contents Water Solutions 60WP Endpoint Installation Guide...
  • Page 5: Before You Begin

    H A P T E R Before You Begin This document describes the installation of the 60WP Endpoint for rod mount, wall mount, through-lid, and shelf mount installations. The 60WP Endpoint is available in the following cable configurations: • Inline connector with approximately six inches of cable •...
  • Page 6: Documentation Conventions

    Before You Begin Documentation Conventions The following documentation conventions are used in this guide: Convention Example Itron product part numbers are noted in To install the endpoint (ERW-0771-3XX), perform the parentheses. following steps. Hypertext links are in blue. Installation Process Overview on page 10 for a diagram of the installation process.
  • Page 7: Chapter 1 About The 60Wp Endpoint

    The tamper indicator will continue incrementing until the problem has been resolved. Battery Life Powered by a non-replaceable long life dual lithium battery pack, the 60WP Endpoint has an expected battery life of approximately 15 years. Installation Options The 60WP Endpoint can be installed using the following methods: •...
  • Page 8: Operating Modes

    NOTE For the shelf mount option, the pit lid slot must be the correct dimensions for the 60WP Endpoint assembly to fit. Evaluate each type of pit lid to determine the proper installation option. See...
  • Page 9: Included Materials

    Included Materials The following materials are supplied by Itron: • 60WP Endpoint with inline connector, protective cover for inline connector, and tamper seal for security - (ERW-0771-301) (Figure 1) • 60WP endpoint with a 5-foot cable - (ERW-0771-311) (Figure 2) NOTE! The 6-inch cable variant is only available to meter manufacturers and, therefore, installation for this model is not covered in this document.
  • Page 10: Accessories

    The following additional materials may be needed depending on your type of installation. • Cable Ties (15-inch for indoor pipe mounting installation) - Itron part number CFG- 0771-003 (Qty 72) IMPORTANT! These cable ties are not intended to be used for mounting the 60WP in an outdoor or pit box environment.
  • Page 11: Chapter 2 Installing The 60Wp Endpoint

    H A P T E R Installing the 60WP Endpoint This chapter shows you how to install the 60WP endpoint. Use one of the following procedures to mount the 60WP endpoint: • Rod Mount Installation on page 11 • Wall Mount Installation on page 16 •...
  • Page 12 Chapter 2 Installing the 60WP Endpoint The following figure shows a bottom view of the rod mount. The 1/2-inch diameter rod hole is indicated in the photo. Figure 3: Rod Mount, Bottom View The following figure shows a side view of the rod mount, also indicating the 1/2-inch diameter rod hole.
  • Page 13 If the rod is driven to the correct depth but remains loose in the soil the rod should be replaced with a longer version. CAUTION! When cutting fiberglass, use proper safety precautions when using cut-off tools and to prevent exposure to fiberglass dust particles. Water Solutions 60WP Endpoint Installation Guide...
  • Page 14 Chapter 2 Installing the 60WP Endpoint 6. Place the endpoint onto the rod, making sure the rod is completely seated into the Rod Mount hole of the endpoint. The endpoint should slide freely onto the rod; it should not be forced.
  • Page 15 Rod Mount Installation CAUTION! If the endpoint module installation is too high, too low, or touching any of the surrounding surfaces, then adjust as necessary. Water Solutions 60WP Endpoint Installation Guide...
  • Page 16: Wall Mount Installation

    Installing Using a Wall Mount To install the 60WP Endpoint using the wall mount method, mount the endpoint on the pit box wall so that the top of the endpoint is between one and three inches below the bottom of the lid.
  • Page 17 Tighten the screw until snug. Do not over tighten as this could potentially crack the endpoint housing. 6. Keeping the 60WP endpoint in the upright position, drill the second pilot hole using the bottom mounting hole as a template.
  • Page 18: Through-Lid Mounting

    Pit Lids with Holes This section describes how to install the 60WP Endpoint in a pit lid that already has a 1 3/4- inch, 1 7/8-inch or 2-inch hole in the lid. The Pit Lid Mounting Kit or the Passive Radiator Antenna Kit can be used for this application.
  • Page 19 5. From the underneath side of the lid, place the retainer clip collar around the retainer clip and snug the collar to the bottom side of the pit lid. Ensure that the top of the retainer clip is seated against the lid surface as shown below. Water Solutions 60WP Endpoint Installation Guide...
  • Page 20: Installing Through New Lid

    Chapter 2 Installing the 60WP Endpoint 6. Secure the assembly with 2 cable ties (A). 7. Align and insert the top of the 60WP Endpoint into the offset cavity (A) of the retainer clip, or passive radiator antenna, and push until it snaps into place.
  • Page 21: Required Tools And Hardware

    Drill • 1 3/4-inch drill bit appropriate for the lid material • Pit lid mounting kit (Itron part number CFG-0771-010) or passive radiator antenna kit (Itron part number CFG-0771-006) • Cable tie gun NOTE The pit lid mounting kit is not intended for applications involving vehicular traffic.
  • Page 22 6. Secure the assembly with 2 cable ties (A). 7. Align and insert the top of the 60WP Endpoint into the offset cavity (A) of the retainer clip, or passive radiator antenna, and push until it snaps into place.
  • Page 23: Shelf Mount Installation

    The finished assembly is shown below. Shelf Mount Installation This section describes 60WP Endpoint installation when using a shelf mount adaptor to mount the endpoint in a pit lid slot. IMPORTANT! The pit lid and slot must have the correct dimensions for the 60WP assembly to fit properly.
  • Page 24: Required Tools And Hardware

    Chapter 2 Installing the 60WP Endpoint Required Tools and Hardware The following tools and hardware are required when installing the 60WP Endpoint using a shelf mount adaptor for a pit lid slot: • Shelf Mount Adapter (Itron part number CFG-0771-007)
  • Page 25 Shelf Mount Installation 2. Ensure that all 4 snap fingers are engaged in the groove around the 60WP endpoint. 3. Slide the adapter assembly into the pit lid with the foam spacers positioned on each side of the pit lid slot.
  • Page 26 Chapter 2 Installing the 60WP Endpoint Figure 7: Wrong Position for Spacers - Spacers are not supported! Unsupported foam spacer 4. The installed position of the endpoint should be vertical and upright when the lid is replaced on the pit.
  • Page 27: Chapter 3 Connecting The 60Wp

    5-foot cable, or a longer cable. Using an Inline Connector This section describes how to connect the 60WP Endpoint to the water meter register using an inline connector assembly. Follow the manufacturer's recommended procedure for installing the water meter register on the meter.
  • Page 28 Push until snug. O-Ring 3. Slide the black coupling over the O-ring. Make sure the O-ring stays seated. If the O- ring does not stay seated, disconnect and try again. Water Solutions 60WP Endpoint Installation Guide...
  • Page 29: Using A 5-Foot Cable

    IMPORTANT! Be sure to protect connectors with protective covers. Do not leave an exposed connector in the field. Using a 5-Foot Cable This section describes how to connect the 60WP endpoint to the water meter register using the 5-foot cable. To connect the cable to the register...
  • Page 30: Using An Extended Cable

    Chapter 3 Connecting the 60WP 1. Remove the protective cover from the end of the cable. Figure 10: 60WP Endpoint With 5-Foot Cable 2. Connect each cable wire to the appropriate meter register screw terminal as indicated in the table below.
  • Page 31: Chapter 4 Programming And Verifying 60Wp Endpoint Operation

    FC200SR Handlheld device. Activating Programming Mode Use the programming magnet (Itron part number MLD-0175-001) to place the endpoint into Programming Mode. Place the magnet on top of the Rod Mount Hole (A) as shown below and hold it there for three seconds to activate Programming Mode.
  • Page 32: Programming The 60Wp Endpoint

    Chapter 4 Programming and Verifying 60WP Endpoint Operation NOTES! • The 60WP Endpoint will remain in Programming Mode for 15 minutes. After 15 minutes you can reactivate Programming Mode using the magnet. • If the magnet is held in place longer than 15 minutes, remove the magnet for three seconds and then put it back into position to reactivate Programming Mode.
  • Page 33 Programming the 60WP Endpoint The correct position for programming the endpoint is shown below. Figure 12: Programming the 60WP - Correct Position for Handheld Antenna Water Solutions 60WP Endpoint Installation Guide...
  • Page 34: Verifying Operation Of The 60Wp Endpoint

    NOTE! Do not place the programmer antenna directly on the endpoint. Verifying Operation of the 60WP Endpoint After you have programmed the 60WP Endpoint, verify that it is correctly reporting consumption data. Use one of the following handheld computers to verify consumption: •...

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