Kalor 20B User Manual
  1. Manuals
  2. Brands
  3. Kalor Manuals
  4. Boiler
  5. 20B
  6. User manual

Kalor 20B User Manual

Compact boiler
Hide thumbs
Table of Contents

Advertisement

Quick Links

USER MANUAL
Models 20B, 24B, 28B, 32B – Compact Boiler
Instructions for the correct use and maintenance of
your Kalor wood pellet boiler
Distribution and warranty in Ireland by:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 20B and is the answer not in the manual?

Questions and answers

Related Manuals for Kalor 20B

Summary of Contents for Kalor 20B

  • Page 1 USER MANUAL Models 20B, 24B, 28B, 32B – Compact Boiler Instructions for the correct use and maintenance of your Kalor wood pellet boiler Distribution and warranty in Ireland by:...
  • Page 2 Please refer to the notes on the inner back cover of this manual for further details regarding the installation, commissioning and warranty for your stove/boiler. We wish you all the best with your new Kalor stove/boiler and hope it serves you well for many, many years.

  • Page 3: Dear Customer

    Compact Boiler 20/24/28/32 Dear Customer, Cod. 001118 Thank you for having chosen one of our products. We would like to remind you that pellet boiler are the most innovative heating solution generated by the most advanced technology, characterised by high-quality manufacturing as well as a simple and elegant design.
  • Page 4 Before installation, it’s better doing an accurate wash of all the system pipes in order to remove any residues that could compromise the correct working of the boiler. If you do not use the boiler for a long time it’s recommended to carry out the following operations: - unplug the power supply - close the water taps of both the heating system and the sanitary system - if there is a risk of frost, empty the heating and sanitary system.
  • Page 5 Charge pellet • Utilizzare solo pellet di legno; • Tenere/conservare il pellet in locali asciutti e non umidi; • Non versare mai pellet direttamente sul braciere; • La caldaia deve essere alimentata solo con pellet di qualità del diametro di 6 mm del tipo raccomandato dal costruttore;...
  • Page 6 Instructions for safe and efficient use • The device can be used by children that are not less than 8 years old and people with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, provided being under supervision of someone responsible or after having received instructions relating to the safe use of the device and to the understanding of the dangers inherent to it.
  • Page 7 Technical Specification Boiler 20_24 3/4" 3/4" Pass Ø80mm 1/2 " Pre-tranciato tubo Ø50mm A1 = heating water delivery A2 = heating water return C = safety valve D = reintegration E = system emptying F = position main power switch to G = the control panel H = water temperature sensor I = pressure...
  • Page 8 CPC200 CPC240 UNITÀ PARAMETRO CPC200-AUTO CPC400-AUTO DI MISURA CPC200-PA CPC240-PA Heat input 23,79 Nominal heat output 17,51 21,51 Reduced heat output 5,21 5,21 CO concentration at nominal reference (10% O mg/m 19,3 26,7 CO concentration at reduced reference (10% O mg/m Nominal efficiency 92,13...
  • Page 9 Technical Specification Boiler 28_32 3/4"M 3/4"M 1/2" Ø100 Ø60 A1 = heating water delivery A2 = heating water return C = safety valve D = reintegration E = system emptying F = position main power switch to G = the control panel H = water temperature sensor I = pressure N.B.
  • Page 10 CPC200 UNITÀ CPC340-AUTO PARAMETRO CPC280-AUTO CPC320 DI MISURA CPC340-PA CPC200-PA Heat input 27,17 31,8 Nominal heat output 24,5 29,14 31,22 Reduced heat output 6,34 6,34 6,34 CO concentration at nominal reference (10% O mg/m 23,9 65,9 CO concentration at reduced reference (10% O mg/m 228,2 228,2...

  • Page 11: Installation

    Installation For all the information and any further clarification, please refer to the UNI 10683: 2012. Boiler room Make sure that the room has requirements and characteristics comply with the standards in force. Also make sure that the floor of the room is suitable to support the weight of the boiler. E ‘must also drain into the room at least as much air as is required for a normal combustion: you have to practice then, in the walls of the room, the openings with a free section of at least 6 cm per 1 kW (859.64 kcal / h ).
  • Page 12 Connection to the flue pipe The flue pipe must have internal dimensions not larger than 20x20 cm, or diameter 20 cm. In the event of larger dimensions, or of the flue pipe being in poor condition ( for example cracks, poor insulation, etc.), it is advisable to fit a stainless steel pipe of suitable diameter inside the flue pipe throughout its length, right up to the top.
  • Page 13 Distance to objects The boiler should be inspected on all sides, so you have to keep a distance of at least 40 cm at the back and sides. It is also recommended to keep the pellets and all fl ammable materials at a suitable distance 40 cm 40 cm...

  • Page 14: Plumbing System Connection

    In order to achieve the test report results, please load the performance parameters retained by the manufacturer and the qualified tecnichian. They will use these parameters once verified that, during the installation, it is possibile to reproduce the laboratory conditions. Plumbing system connection The connection of the boiler to the plumbing system must be made ONLY by specialized personnel who are capable of carrying out installation properly, in compliance with...

  • Page 15: Directions For Use

    Connection diagram for boiler equipped with kit for domestic hot water production Scambiatore a piastre A1 = heating water delivery 3/4 “ M The boiler can also be equipped with a full kit production domestic water. A2 = heating water return 3/4 “ M This kit comprises: B1 = domestic water fl ow pipe 1/2 “...
  • Page 16 the boiler. Filling the thermostove funding of sanitary kit • in systems with open vase, the pressure of water in boiler, when the system is cold, mustn’t Once all the water connections, proceed to be lower than 0,3 bar; check pressure seal by filling the boiler. During •...

  • Page 17: Water Characteristics

    Water Characteristics The characteristics of the water used to fi ll the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers. Therefore, please get your plumber’s advice concering: •...
  • Page 18 Confi guration of the hydraulic diagram of the boiler BY A SPECIALIZED TECHNICIAN Before starting the boiler, it is necessary to confi gure the hydraulic scheme on which we want to work. The boiler is set up to receive the clean contact of an external thermostat (open / closed, the thermostat must not give tension to the back. If the thermostat carries voltage to the board causing faults, the warranty is void), two temperature probes and a motorized valve .
  • Page 19 Following the principles of operation of the various hydraulic diagrams. Important considerations: • healthcare will always have priority • There are three types of stand-by: Type 01: the ambient temperature detected by the probe on the board has reached the SET AIR set Type 02: the water temperature in the boiler has reached the SET H2O set Type 03: the external thermostat has detected that the desired temperature has been reached and therefore the contact is open.

  • Page 32: Boiler Ignition

    Boiler ignition Remove any components which might burn from the fi rebox and from the glass (various instructions and adhesive labels) Charge pellet Fuel is loaded from the upper part of the boiler by opening a door. Pour the pellets in the hopper. When empty, this is easier if performed in two steps: •...

  • Page 33: Information On The Display

    Preliminary checks Before switching on the pellet boiler, make sure that the pellet hopper is full, the combustion chamber is clean, the glass door is closed, the power supply plug is connected and the switch on the back is set to “1.” Information on the display TURNED OFF 21 : 10...

  • Page 34: Alarm Signals

    Alarm signals In the event of a working defect, the system informs the user about the type of failure occurred. The following table summarises the alarms, kind of problem and possible solution: Display Kind of problem Solution As soon as the power supply is back, the Boiler starts a coo- ALAR 1 BLACK OUT There is no power supply...

  • Page 35: Programming Menu

    Programming menu Menu 02 SET CLOCK To access the set clock option, press the “SET” button (3), with the button - (5) scroll through the submenus until MENU 02 - SET CLOCK and with buttons 1 and 2 select the current day. Press the “SET” button (3) to confi rm. Then use buttons 1 and 2 to set the time and press “SET”...
  • Page 36 level 1 level 2 level 3 level 4 value 03 - set thermostat 01 - activate thermos. 01 - activate thermos. on/off 02 - day programme 01 - daily thermostat on/off 02 - start 1 day hour 03 - stop 1 day hour 04 - start 2 day hour...
  • Page 37 35 - friday prog. 4 on/off 36 - saturday prog. 4 on/off 37 - sunday prog. 4 on/off 04 - week-end program. 01 - therm. week-end 02 - start 1 03 - stop 1 04 - start 2 05 - stop 2 input menu level Menu 03 SET CHRONO...
  • Page 38 PROGRAMME 1 PROGRAMME 2 menu level selection meaning possible values menu level selection meaning possible values 02-03-02 START PROGRAM 1 activation time time - OFF 03-03-11 START PROGRAM 2 activation time time - OFF 02-03-03 STOP PROGRAM 1 shut-off time time - OFF 03-03-12 STOP PROGRAM 2...
  • Page 39 Failure on electrical devices Failed light-up If the fl ame does not light up during the switching on or if the smokes temperature does not reach a suitable value in “Al a r No A cc the foreseen time gap, the boiler switches off and you will read the words on the display.

  • Page 40: Safety Devices

    Safety devices Pressure switch: monitors Reduction motor: if the Flue temperature Electrical safety: sensor: thermocouple that depression in the smoke motor stops for signaling Boiler is protected against duct. It is designed to shut “A L A R ‐ D E P ‐ F A I L ” measures the temperature violent surges of current down the pellet feed screw...
  • Page 41 Maintenance and cleaning / Boiler with cast iron brazier All cleaning of all parts must be carried out with the Boiler completely cold and unplugged to avoid burns and thermal shock. The boiler does not need much maintenance if used with certifi ed quality pellet.
  • Page 42 Cleaning exchanger - boiler off Fouling act as insulation and the thicker they are, the lower the heat that is transmitted to the water and to the structure generally. Therefore very important to perform the cleaning of the tube bundle, said exchanger also, to prevent the fouling of the same and prevent clogging and jamming of the cleaning device.
  • Page 43 Lower ash drawer cleaning Check every 7 days Clean bottom ash from the fallen debris during operation. You can access the ash pan by loosening the two wing nuts that hold the drawer inspection. Remove the tray, empty and clean the wall and only the corners with a suction device or with dedicated tooling.
  • Page 44 Maintenance and cleaning / Boiler with self-cleaning brazier All cleaning of all parts must be carried out with the Boiler completely cold and unplugged to avoid burns and thermal shock. The boiler does not need much maintenance if used with certifi ed quality pellet. The need for maintenance varies depending on the conditions of use (switching on and off repeatedly) and depending on the performance required.
  • Page 45 Check every 2/3 days Cleaning the ash collection compartment Clean and empty the ash tray being careful with hot ash. The ash must be completely cold for a vacuum cleaner to be used to remove it. Only if the ash is completely cold, you can also use a canister vacuum cleaner suitable for picking up particles of a certain size.
  • Page 46 During the internal cleaning of the boiler, in order to avoid the overflow of ash, it is possible to switch on the smoke expulsion fan. To activate this function, press the button and then the button . The display shows PUL STUF (boiler cleaning).
  • Page 47 Maintenance and cleaning / Boiler with ash-compactor Every 2-3 Every Every 15 Every 30 Every 60- Every 1 Parts Everyday days week days days 90 days year Brazier ◊ Cleaning the ash collection ◊ compartment with suction device Cleaning ash tray ◊...
  • Page 48 Check every 2/3 days Cleaning the ash collection compartment Clean and empty the ash tray being careful with hot ash. The ash must be completely cold for a vacuum cleaner to be used to remove it. Only if the ash is completely cold, you can also use a canister vacuum cleaner suitable for picking up particles of a certain size.
  • Page 49 Check every 15 days Compactor removal Empty the compactor when it is full. To check the level of filling, open the top by using the two hooks. If the compactor needs to be cleaned, follow these steps: • be sure that the top is closed; •...
  • Page 50 Manutenzione e pulizia per tutti i modelli Cleaning the steel flame-shell Every 2-3 days it is important to remove the steel flame- shell in order to clean it and remove the dirty that may fall during the cleaning of the exchange pipes. Shutting the Boiler down In the period when the Boiler is out of use it must be disconnected from the electricity mains.
  • Page 51 To do this, the horizontal pin can be pulled through a hole in the wall of the boiler body. Now the upper section to the heat exchanger is free from any encumbrance so as to allow a perfect cleaning. Once a year is also recommended to clean the upper compartment of the exchanger.
  • Page 52 We recommend that an annual maintenance service is carried out, preferably under a programmed service contract. The essential part of this service is a visual and functional check on the following components: • reduction motor • smoke expulsion fan • smoke sensor •...

  • Page 53: Problems And Solutions

    Problems and solutions All repairs must be carried out exclusively by a specialised technician, with the stove completely cold and the electric plug pulled out. Is prohibited from any unauthorized modification to the device and the replacement of parts with other non-original.
  • Page 54 Anomalies related to the scope mechanical or electronic PROBLEM POSSIBLE CAUSE REMEDY 1. Pellet hopper empty 1. Refill pellet hopper 2. Empty the hopper and manually free the 2. Feeder screw blocked by feeder screw of sawdust Pellet not being fed sawdust 3.
  • Page 55 1. Check that the room air intake is present and free. Check that the pipe Ø 5 cm for air inlet is not obstructed. 1. Insufficient combustion air Pellet build up in Clean the grate and check that all the airways are clear. 2.
  • Page 56 PROBLEM POSSIBLE CAUSE REMEDY 1. Set the Boiler to a higher temperature. The maximum water temperature in the boiler is 65 ° C and can not be set below 40 ° C or above 80 ° C. It 1. Incorrect setting maximum Condensation is advisable to never adjust the temperature below water temperature in the boiler...
  • Page 57 NOTES...
  • Page 58 NOTES...
  • Page 59 Authorised Technicians. See below for further details. Your first point of contact for warranty issues is your Authorised Kalor Dealer (where you purchased your stove). They can assist you with any issue that you may have.
  • Page 60 Wood Pellet Stoves.ie Newport, Co. Mayo, Ireland Tel: 086 012 7744 Email: info@woodpelletstoves.ie Web: www.woodpelletstoves.ie...

This manual is also suitable for:

24b28b32b

Table of Contents