Emerson ANDERSON GREENWOOD 9300H Installation And Maintenance Instructions Manual
Emerson ANDERSON GREENWOOD 9300H Installation And Maintenance Instructions Manual

Emerson ANDERSON GREENWOOD 9300H Installation And Maintenance Instructions Manual

Pilot operated pressure relief valve

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ANDERSON GREENWOOD TYPE 9300H PILOT OPERATED PRESSURE RELIEF VALVE
INSTALLATION AND MAINTENANCE INSTRUCTIONS
Before installation these instructions must be fully read and understood
GENERAL DESCRIPTION
WARNING
Failure to follow the installation, operation or
maintenance instructions for a Emerson product
could lead to serious injury or death from explosion
or exposure to dangerous substances.
To reduce the risk:
• Comply with all information on the product, in
this manual, and in any local and national codes
that apply to this product.
• Do not allow untrained personnel to work with
this product.
• Use Emerson parts and work procedures
specified in this manual.
The protection and safety of equipment, property
and personnel depends on the proper operation
of the pressure relief valves described in this
manual. All Emerson pressure relief valves
should be kept in proper working condition in
accordance with the manufacturer's written
instructions. Periodic testing and maintenance
by the user of this equipment is essential for
reliable and safe valve operation.
All installation, maintenance, adjustment, repair
and testing performed on pressure relief valves
should be done by qualified technicians having
the necessary skills and training adequate to
perform such work. All applicable Codes and
Standards, governing regulations and authorities
should be adhered to when performing pressure
relief valve repair. No repair, assembly,
adjustment or testing performed by other than
Emerson or its authorized assemblers and
representatives shall be covered by the warranty
extended by Emerson to its customers. The
user should use only original, factory supplied
OEM parts in any maintenance or repair activity
involving this product.
Emerson.com/FinalControl
WARNING
Personal injury or equipment damage caused by
sudden release of pressure may result if the valve
assembly is installed
where service conditions could exceed the limits
on the appropriate nameplates.
Never use this equipment for any purpose other
than its intended use.
This Manual is provided as a general guide for
the repair and maintenance of the pressure
relief valves described herein. It is not possible
to describe all configurations or variations with
such equipment. The user is advised to contact
Emerson or its authorized assemblers and
representatives for assistance in situations that
are not adequately covered or described in this
manual.
WARNING
Avoid personal injury from sudden release
of process pressure. Before performing any
maintenance operations:
• Do not remove any component from the valve
while the valve is still pressurized.
• Always wear protective gloves, clothing, and
eyewear when performing any maintenance
operations to avoid personal injury.
• Adhere to all safety standards and best
practices for operating the equipment.
•Disconnect any operating lines providing a
control signal to the pilot.
•Use bypass valves or completely shut off the
process to isolate the valve from process
pressure. Relieve process pressure on both
sides of the valve. Drain the process media from
both sides of the valve.
•Use lock-out procedures to be sure that the
above measures stay in effect while you work on
the equipment.
•The valve may contain process media that are
pressurized, even when the valve has been
removed from the process.
•Check with your process or safety engineer for
any additional measures that must be taken to
protect against process media.
Before disassembling the pressure relief valve
ensure that the valve has been decontaminated
from any harmful gasses or fluids and that it
is at a safe temperature range for handling.
© 2018 Emerson. All rights reserved.
Fluids can be trapped in the dome space of pilot
operated pressure relief valves.
Before installation, the Installation and
Operational Safety Instructions should be fully
read and understood. These Instructions may
be requested from the factory or are available
at Emerson.com.
STORAGE AND HANDLING
Pressure/vacuum relief valve performance may
be adversely affected if the valve is stored for
an extended period without proper protection.
Rough handling and dirt may damage, deform,
or cause misalignment of valve parts and may
alter the pressure setting and adversely affect
valve performance and seat tightness. It is
recommended that the valve be stored in the
original shipping container in a warehouse or
at a minimum on a dry surface with a protective
covering until installation. Sealed inlet and
outlet protectors should remain in place until
the valve is ready to be installed in the system
VCIOM-04545-EN 18/05

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Summary of Contents for Emerson ANDERSON GREENWOOD 9300H

  • Page 1 • Do not remove any component from the valve this product. while the valve is still pressurized. • Use Emerson parts and work procedures • Always wear protective gloves, clothing, and specified in this manual. eyewear when performing any maintenance operations to avoid personal injury.
  • Page 2: Table Of Contents

    ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS SAFETY PRECAUTIONS WARNING The escape of process media indicates that the When the pressure relief valve is under pressure valve has NOT been properly vent, or process never place any part of your body near to the pressure is trapped in the valve body nor pilot.
  • Page 3: Main Valve

    Stainless Steel (SST), and PFTE diaphragms pressure is trapped in the valve body nor pilot. replacement parts. Components that are not supplied by Emerson Automation Solutions which provide extraordinary performance for Check with your process or safety engineer for should not, under any circumstances, be used hard to hold cryogenic fluids.
  • Page 4 (special The lifting instructions are for installation and mounts tool available from Emerson) removal of a Anderson Greenwood valve only and Internal Stack Removal from Cap ,½ &...
  • Page 5 Use only genuine Anderson Greenwood replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Anderson Greenwood valve because they may void your warranty, might adversely affect the performance of the...
  • Page 6 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 1 9300H Assembly Removed for clarity See detail C Supplied with pilot See detail A See detail D See detail B Detail B Detail C FIGURE 2 Internal stack exploded view of Figure (1) Detail (A) (Rotated 180 deg.
  • Page 7 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 3 Detail D from Figure 1 Detail D FIGURE 4 Nozzle lifting Eye installation for Nozzle removal for Valve Sizes 6x6 (8), 8x10, 10x12 Shown rotated to centerline for clarity Shown rotated to centerline for clarity Section A-A...
  • Page 8 (Fig 6) (210) as shown in (Fig 7). hole, if a raw sheet of PFA film is used. 25. Slide plastic washer (Fig 6) (450) on the • Use Emerson parts and work procedures specified in this manual. , ½ &...
  • Page 9 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS Internals stack sub-assembly Installing cap and internals stack sub- 67. Using the razor knife or hole punch ( " dia) assemblies into body Reference Fig (2) cut and remove remaining material in each of 31.
  • Page 10 WARNING Use only genuine Anderson Greenwood replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Anderson Greenwood valve because they may void your warranty, might adversely affect the performance of the valve and could cause personal injury and property damage.
  • Page 11 SST SA193-B8M Use only genuine Anderson Greenwood replacement parts. Components that Nut-hex SST SA194-8M are not supplied by Emerson Automation Solutions should not, under any Internals lifting tool Aluminium T6 circumstances, be used in any Anderson Greenwood valve because they may...
  • Page 12 Use only genuine Anderson Greenwood replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Anderson Greenwood valve because they may void your warranty, might adversely affect the performance of the...
  • Page 13: Pilot Maintenance

    • Use Emerson parts and work procedures specified in this manual. 8. Remove parts in the following order: hex spacer (120), sense plate (150), sense...
  • Page 14 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS 3.1 Pilot assembly for flowing modulating 10. On Type 93 pilot, install parts in the pilots Types 91, 93, and 93T following order: spindle seal (660), check 1. On Type 93 and T eflon seat Types 91 and plate (rubber side down) (560), boost spacer ®...
  • Page 15 WARNING Use only genuine Anderson Greenwood replacement parts. Components that are not supplied by Emerson Automation Solutions should not, under any circumstances, be used in any Anderson Greenwood valve because they may void your warranty, might adversely affect the performance of the valve and...
  • Page 16 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 9 Types 93 and 93T pressure pilot (below 15 psig) See detail B Figure 13 Pilot exhaust See detail A Figure 13 Item 930 not shown...
  • Page 17 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 10 Types 91 and 93 pressure pilot (above 15 psig) Pilot exhaust See detail "A" Figure 12 Item 930 not shown...
  • Page 18 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 11 Type 93 vacuum pilot To process To process See detail A See detail B Main valve dome Pilot exhaust Item 930 not shown...
  • Page 19 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 12 Detail A Detail A Type 93 - pressure above 15 psig Type 91 - pressure above 15 psig Detail A Detail A Type 93T - pressure below 15 psig Type 93 - pressure below 15 psig and vacuum...
  • Page 20 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 13 Detail B Detail B Type 93 pilot - pressure below 15 psig and vacuum Type 93 pilot - pressure below 15 psig...
  • Page 21 3.2.3. Be aware • Do not allow untrained personnel to work with of crack pressure changes between set this product. pressure ranges. • Use Emerson parts and work procedures specified in this manual. Pilot type: 90 Low Pressure (Large Pilot Case) WARNING Blowdown Adjustment: 4"WC to 16"...
  • Page 22: Functional Testing Of Complete Assembly Of Main Valve And Pilot

    .5" W.C. The check • Use Emerson parts and work procedures valves may be tested for forward flow specified in this manual. either before or after assembly at the WARNING shops option.
  • Page 23 ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS FIGURE 14 Set pressure adjustment Test pilot ½" pipe (min) Supply pressure gauge Vent Reseat pressure adjustment Supply pressure Accumulator .25 ft [.007 m Dome port Dome pressure gauge Supply port (½" NPT) Positive pressure pilot Vacuum pressure adjustment Test pilot...
  • Page 24: Storage And Handling

    ANDERSON GREENWOOD TYPE 9300H POSRV INSTALLATION AND MAINTENANCE INSTRUCTIONS Flexible hose FIGURE 15 Remote sense connection (to tank) Field test Test gage valve "A" Block valve Block valve "B" "C" Nitrogen bottle 6 TROUBLE SHOOTING 5 STORAGE AND HANDLING Problem Possible cause Resolution 1.
  • Page 25: Main Valve Spare Parts And Repair Kits

    To order a replacement parts. Components that are not kit, specify the base number and select the supplied by Emerson Automation Solutions last three digits from the following tables. To should not, under any circumstances, be used...
  • Page 26: Lubricants And Sealants For Type 9300H

    Anderson Greenwood is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

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