YASKAWA Motoman NX100 Manual
Job data restoration function
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Also See for Motoman NX100:
- Operator's manual (493 pages) ,
- Manual (405 pages) ,
- Instructions manual (309 pages)
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Summary of Contents for YASKAWA Motoman NX100
- Page 1 Motoman NX100 Controller Job Data Restoration Function Manual Part Number: 152178-1CD Revision: Motoman, Incorporated 805 Liberty Lane West Carrollton, OH 45449 TEL: (937) 847-6200 FAX: (937) 847-6277 24-Hour Service Hotline: (937) 847-3200...
- Page 2 Motoman, Inc. ©2006 by MOTOMAN All Rights Reserved Because we are constantly improving our products, we reserve the right to change specifications without notice. MOTOMAN is a registered trademark of YASKAWA Electric Manufacturing.
- Page 3 Job Data Restoration 152178-1 Chapter 1 Introduction About This Document This manual provides information for the Job Data Restoration Function and contains the following sections: CHAPTER 1 - INTRODUCTION Provides general information about the structure of this manual, a list of reference documents, and customer service information.
- Page 4 Function Manual Chapter 1 Introduction Notes page 2 Final...
- Page 5 Job Data Restoration 152178-1 Chapter 2 Safety Introduction It is the purchaser’s responsibility to ensure that all local, county, state, and national codes, regulations, rules, or laws relating to safety and safe operating conditions for each installation are met and followed. We suggest that you obtain and review a copy of the ANSI/RIA National Safety Standard for Industrial Robots and Robot Systems.
- Page 6 Function Manual Chapter 2 Safety This safety section addresses the following: • Standard Conventions (Section 2.2) • General Safeguarding Tips (Section 2.3) • Mechanical Safety Devices (Section 2.4) • Installation Safety (Section 2.5) • Programming, Operation, and Maintenance Safety (Section 2.6) Standard Conventions This manual includes the following alerts in descending order of severity...
- Page 7 Job Data Restoration 152178-1 General Safeguarding Tips All operators, programmers, plant and tooling engineers, maintenance personnel, supervisors, and anyone working near the robot must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation.
- Page 8 Function Manual Chapter 2 Safety Installation Safety Safe installation is essential for protection of people and equipment. The following suggestions are intended to supplement, but not replace, existing federal, local, and state laws and regulations. Additional safety measures for personnel and equipment may be required depending on system installation, operation, and/or location.
- Page 9 Job Data Restoration 152178-1 • Any modifications to PART 1, System Section, of the robot controller concurrent I/O program can cause severe personal injury or death, as well as damage to the robot! Do not make any modifications to PART 1, System Section. Making any changes without the written permission of Motoman will VOID YOUR WARRANTY! •...
- Page 10 Function Manual Chapter 2 Safety Notes page 8 Final...
- Page 11 YASKAWA NX100 OPTIONS INSTRUCTIONS FOR JOB DATA SIMPLIFIED RESTORATION FUNCTION Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS NX100 INSTRUCTIONS NX100 OPERATOR’S MANUAL NX100 MAINTENANCE MANUAL The NX100 operator’s manuals above correspond to specific usage.
- Page 12 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA rep- resentative to order a new copy. The representatives are listed on the back cover.
- Page 13 Notes for Safe Operation Read this manual carefully before maintenance or inspection of the NX100. In this manual, the Notes for Safe Operation are classified as “WARNING,” “CAUTION,” “MANDATORY,” or ”PROHIBITED.” Indicates a potentially hazardous situation which, if not avoided, WARNING could result in death or serious injury to personnel.
- Page 14 WARNING • Before maintenance, inspection, and wiring, check that servo power is turned OFF when the emergency stop buttons on the front door of the NX100 and programming pendant are pressed. When the servo power is turned OFF, the SERVO ON LED on the program- ming pendant is turned OFF.
- Page 15 • Read and understand the Explanation of Warning Labels in the NX100 Instructions before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN manipulator is the YASKAWA industrial robot product. The manipulator usually consists of the controller, the programming pendant, and supply cables.
- Page 16 Descriptions of the programming pendant keys, buttons, and displays are shown as follows: Equipment Manual Designation Programming Character Keys The keys which have characters printed on them are Pendant denoted with [ ]. ex. [ENTER] Symbol Keys The keys which have a symbol printed on them are not denoted with [ ] but depicted with a small picture.
- Page 17 HW0483260 7/23...
- Page 18 Outline Job Data Restoration 2.1 How to Check Job Data Inconsistent Status ..2-1 2.2 Job Data Restoration Method ..... . 2-3 2.2.1 In Case Same Position Data is Chained.
- Page 19 HW0483260 9/23...
- Page 20 HW0483241 1 Outline There are some cases where the data in file system becomes inconsistent status if the con- troller power is turned off during edit operation. If this data inconsistent status is neglected, the following data errors (inconsistent status) might occur in rare cases.
- Page 21 HW0483260 2.1 How to Check Job Data Inconsistent Status 2 Job Data Restoration How to Check Job Data Inconsistent Status * “FILE” in WRONG DATA LOG screen corresponds to the following data. ① Job data ② User coordinate data (UFRAME) ③...
- Page 22 HW0483260 2.1 How to Check Job Data Inconsistent Status Operation Explanation Select “MANAGEMENT MODE” DOUT MOVE B001 Input password to switch the mode to Management mode. Press [SETUP] under main menu and select [WRONG DATA LOG] DOUT MOVE B001 WRONG DATA LOG screen appears. DOUT MOVE B001...
- Page 23 HW0483260 2.2 Job Data Restoration Method Job Data Restoration Method 2.2.1 In Case Same Position Data is Chained DOUT MOVE B001 Operation Explanation Press [UTILITY] to select Press [RESTORE] to reset the overlapped position data [RESTORE] chain. DOUT MOVE B001 The indication changes from “OCCURRED ON“...
- Page 24 HW0483260 2.2 Job Data Restoration Method * If fail in the restoration If the indication doesn’t change from “OCCURRED ON“ to “RESTORED ON“, refer to Chapter 3 “If fail in simplified restoration“. Start up the system again After the restoration, the system must be started up again. Turn the control power OFF/ON and then execute the fol- lowing checking operation.
- Page 25 HW0483260 2.2 Job Data Restoration Method 2.2.2 In Case Not-Registered Position Data is Chained DOUT MOVE B001 Operation Explanation Press [UTILITY] and select Press [RESTORE] button to register the position of the file [RESTORE] indicated in WRONG DATA LOG screen tentatively, which enables to register position again.
- Page 26 HW0483260 2.2 Job Data Restoration Method Start up the system again After the restoration, the system must be started up again. Turn the control power OFF/ON and then execute the fol- lowing checking operation. Press [SETUP] under main menu and select [WRONG DATA LOG] DOUT MOVE...
- Page 27 HW0483260 2.2 Job Data Restoration Method 2.2.3 In Case Not-Chained Position Data Exists DOUT MOVE B001 Operation Explanation Press [UTILITY] and select Press [RESTORE] to correct the chain. [RESTORE] DOUT MOVE B001 The indication changes from “OCCURRED ON“ to “REG- ISTERED ON“...
- Page 28 HW0483260 3.1 Rechecking Job Data 3 If Fail in Simplified Restoration Execute the following procedure if failing in the restoration by Job data simplified restoration method. Rechecking Job Data Operation Explanation 1 Select [RE CHECK] under Press [RE CHECK] [UTILITY] DOUT MOVE B001...
- Page 29 HW0483260 3.2 If Data Inconsistency Alarm Occurs Again If Data Inconsistency Alarm Occurs Again Execute the following procedure if the data inconsistency alarm occurs again even after rechecking Job data. Operation Explanation Delete the position data of the file indicated in WRONG DATA LOG screen Register position data Refer to “2.2 Job data restoration method”...
- Page 30 HW0483260 4 Related Parameters Initial Parameter Meaning Setting value value S2C221 Data inconsistency check specification 0：Valid 1：Invalid S2C222 Inconsistency detection method in play mode 0：Warning 1：Stop with alarm HW0483260 20/23...
- Page 31 HW0483260 5 Specific Output Signal The following signal outputs the status of data inconsistency occurrence. Output signal Meaning 50356 Indicate the data inconsistency occurrence HW0483260 21/23...
- Page 32 HW0483260 HW0483260 22/23...
- Page 33 49-8166-90103 YASKAWA ELECTRIC KOREA CORPORATION 1F Samyang Bldg. 89-1, Shinchun-dong, Donk-Ku, Daegu, Korea Phone 82-53-745-7844 82-2-784-8495 YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151 Lorong Chuan, #04-01, New Tech Park, Singapore 556741, Singapore Phone 65-6282-3003 65-6289-3003 YASKAWA ELECTRIC (MALAYSIA) SDN. BHD. No.71, Jalan Bandar Rawang 2, 48000 Rawang, Selangor D.E., Malaysia...