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Dungs VPS 504 Manual

Dungs VPS 504 Manual

Valve testing system for multiple actuators
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Valve testing system
VPS 504
for multiple actuators
8.10
Technical description
The VPS 504 is the valve proving system
for DUNGS multiple actuators. The valve
proving system complies with EN 1643:
- Equipment operates independent of
residual pressure in the range of the
permissible operating range.
- Test volume ≤ 4 l
- Setting work not necessary on site
- Short test period: min. 10 s, max. 26 s
- Tightness or leaks are displayed by an
LED
- External fault display possible for series
02, series 04 and S05
-
Group fault alarm optional for S01
(SSM)
- Suitable for TRD systems
- Electrical connection possible by plug con-
nection S01, 02, 03. No rewiring is required for
contact allocation as per DIN 4791.
- S04 and S05: electrical connection at
screw terminals via PG 13.5 cable entry
Application
Valve proving system for DUNGS single
valves, DMV double solenoid valve and
GasMultiBloc MB.
The VPS 504 can also be used for monitoring
the DUNGS solenoid valves up to DN 80,
with and without bypass connection.
24 VDC design for gas motors.
Suitable for gases of gas families 1, 2, 3
and other neutral gaseous media.
Approvals
EC type test approval as per EC Gas Ap-
pliance Directive:
VPS 504...
CE-0085 AP 0168
EC type test approval as per EC Pressure
Equipment Directive:
VPS 504...
CE0036
Approvals in other important gas consum-
ing countries. Special design for the North
American market with U
, FM and CSA
L
registration.

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Summary of Contents for Dungs VPS 504

  • Page 1 EN 1643: GasMultiBloc MB. - Equipment operates independent of The VPS 504 can also be used for monitoring residual pressure in the range of the the DUNGS solenoid valves up to DN 80, permissible operating range.
  • Page 2 The VPS 504 may be used with any other valve whose tightness in counter-flow direction excludes by construction a leakage in flow direction. The VPS 504 is suitable for all DUNGS valves according to EN 161 Classes A and B. Specifications Operating pressure max.
  • Page 3 VPS 504 sectional diagram DMVÉ Series 4 3 2 1 2 1 VPS 504 Hall switch Solenoid valve coil Volume restrictor Solenoid Pressure pump Pump diaphragm Pressure switch diaphragms Unlock switch Pump linkage Compression spring Fault lamp Filter Operating lamp...
  • Page 4 (max. 26 s), the the test section for leakage. If the test Operation: The internal valve of the VPS 504 switches to fault. The red signal pressure is attained, the motor pump VPS 504 is closed.
  • Page 5: Solenoid

    Program flowchart Programm flowchart VPS 504 "TIGHT": Examples Test volume = 0.3 l Regulator Pump motor Solenoid valve Differential pressure switch Release signal Programm flowchart VPS 504 "TIGHT": Examples Test volume = 4.0 l Regulator Pump motor Solenoid valve Differential pressure switch Release signal Programm flowchart VPS 504 "LEAKY"...
  • Page 6: Filter

    (burner fault), the regulator chain is VPS 504 (X 1S) bridged to the burner via an additional relay in VPS 504 S03 and at the same Control line 7 x 1 time the operating voltage of VPS 504 S03 is interrupted.
  • Page 7 (DIN 41662) D5 x 20 S : 1A 20 V - 30 V DC. Refer to mo- Operating voltage = (DC) 24 V tor startup current! Test volume of DUNGS multiple actuators MB-D..., MB-ZR..., MB-VEF..., DMV-..., MBC-... Type Nominal Test volume Type Nominal...
  • Page 8 Using the VPS 504 at DUNGS indi- Volume of vidual solenoid valves .../5 Valve volume tube line For mounting the VPS 504 to valves Rp V1 output-side+ Test 1 1/2 to Rp 2, the adapter kit, Order V2 input-side No. 205 360 is required.
  • Page 9: Fault Lamp

    The release for the automatic burner Setting Insufficiently shielded fre- control is then given after approx. 10 The VPS 504 must not be adjusted quency converters could s at the earliest (at small test volumes on site. cause faults in the VPS due to and small input pressures) and after network disturbances.
  • Page 10: Test Nipple

    Dimensions [mm] VPS 504 S01, S03 126,5 Fuse 126,5 Sicherung eingebaut, auswechselbar Fuse built into housing, exchangeable Fusibile integré dans la couvercle du boîtier interchangeable Typ/Type/Type/Tipo T 6,3 L 250 V Betriebsanleitung beachten! Please comply with the operating instructions! Suivre les instructions de la notice d'utilisation!
  • Page 11 Adapter kit VPS 504 for solenoid valves up to Rp 2 205 360 222 740 Adapter kit VPS 504 for solenoid valves from DN 40 to DN 80 223 470 Adapter kit VPS / VDK 7-pole male connector, 2 cable inputs with strain relief (S02)
  • Page 12 Valve testing system VPS 504 for multiple actuators We reserve the right to make any changes in the interest of technical progress. Head Offices and Factory Postal address Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG Siemensstraße 6-10...