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ASM A Series Repair Instructions

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Download this manual See also: Instruction Manual
Repair Instructions and Parts List
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
2730B
Model 245347, Series A with Briggs & Stratton 6.5 HP
Motor
2700 psi (186 bar, 18.6 MPa) Operating Pressure
3000 psi (210 bar, 21.0 MPa) Maximum Working
Pressure
2730H
Model 245348, Series A with Honda 6.5 HP Motor
2700 psi (186 bar, 18.6 MPa) Operating Pressure
3000 psi (210 bar, 21.0 MPa) Maximum Working
Pressure
3030
Model 245349, Series A
3000 psi (210 bar, 21.0 MPa) Operating Pressure
3300 psi (227.5 bar, 22.75 MPa) Maximum
Working Pressure
Related manuals
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309424
Parts
Warnings
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Component Identification
Pressure Relief Procedure
Pump Service
Parts Drawing
ASM Warranty
ASM Phone Number
3030 Zip Clean
Model 245349 Shown
309425
Table of Contents
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ti1025
Rev. E
2
3
4
8
12
18
18

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Summary of Contents for ASM A Series

  • Page 1 3000 psi (210 bar, 21.0 MPa) Maximum Working Pressure ASM Phone Number ......3030 Model 245349, Series A 3000 psi (210 bar, 21.0 MPa) Operating Pressure...
  • Page 2 D Handle and route hoses and tubes carefully. Keep hoses and tubes away from moving parts and hot surfaces. Do not use the hoses to pull equipment. Do not expose ASM hoses to temperatures above 150_F (65_C) or below –40_F (–40_C).

  • Page 3: Component Identification

    Component Identification High Pressure Hose Con- Pressure Unloader On/Off Engine Switch (side) nection and Garden Hose Adjustment Knob Connection high pressure hose connection garden hose connection Hose Tip Storage Engine Oil Fill Hydraulic Fluid Fill Oil Level Site Gage Gun and wand 309425...
  • Page 4 Pressure Relief Follow these instructions whenever you are instructed to relieve pressure, stop spraying for more than 10 minutes, check or service the equipment, or install or clean the spray nozzle. 1. Engage trigger safety latch. 2. Turn Zip Clean off and remove ignition cable from spark plug.

  • Page 5: Maintenance Chart

    Maintenance Chart Relieve pressure, page 4. Interval What to do Daily Clean water inlet screen and filter. Check engine and pump oil levels. Fill as necessary. Check gasoline level. Fill as necessary. After first Change engine break-in oil. Drain oil when warm. Use SAE 30 or 10W–30 detergent oil. 5 hours of operation After every...

  • Page 6: Troubleshooting

    Troubleshooting Relieve pressure, page 4. Problem Cause Solution Engine will not start or No gasoline in fuel tank or carburetor Fill tank with gasoline, open fuel shutoff valve. is hard to start. Check fuel line and carburetor. Low oil Add oil to proper level. Start/Stop switch in STOP position Move switch to START position Water in fuel or old fuel...
  • Page 7 Problem Cause Solution Packings are failing Scored, damaged, or worn plungers Install new plungers. freq entl or frequently or Abrasive material in fluid being pumped Install proper filtration on pump inlet plumbing. prematurely prematurely Inlet water temperature too high Check water temperature. It should not exceed 160_F (70_C).
  • Page 8 Pump Service: 2730 Repair kits are available. See the Parts Lists (page 12). For the best results, use all parts in the kits. Relieve pressure, page 4. NOTES: 3. Remove plunger and flinger from plunger shaft. Clean parts as necessary. D Metric wrenches needed: 5 mm, 13 mm, 22 mm.
  • Page 9 Servicing V-Packings 6. Lightly grease packing cavities and replace the packings in the following order: head ring, v-pack- 1. Remove manifold as outlined in Pumping Section ing, intermediate ring, head ring, v-packing, pack- on page 8. ing retainer. Install o-ring in retainer groove. 2.
  • Page 10 Pump Service: 3030 Repair kits are available. See the Parts Lists (page 16). For the best results, use all parts in the kits. Relieve pressure, page 4. NOTES: 2. Remove nut from plunger and examine o-ring, backup ring, and copper bearing/gasket washer. D Metric wrenches needed: 6 mm, 13 mm, 27 mm.
  • Page 11 Servicing V-Packings 5. Thoroughly clean packing cavities. Examine for debris or damage. NOTE: There are two types of packing kits: One is packings only. The other includes packings, o–rings 6. Lightly grease packing cavities. Replace packings and retainers. in the following order: head ring, v-packing, inter- 1.
  • Page 12 Parts: 2730B Model Nos. 245347, Series A, with Briggs & Stratton 6.5 HP Motor 8–12 27, 39 30 32* 15, 38 ti1611b *internal replacement parts 309425...
  • Page 13 Parts: 2730B Model Nos. 245347, Series A with Briggs & Stratton 6.5 HP Motor Ref. Part Description Qty. Ref. Part Description Qty. 116299 ENGINE, gasoline 6.5 HP 801546 SCREW, cap Briggs & Stratton 100132 WASHER, flat 244749 PUMP, water 2700, 101566 NUT, lock complete 801504 FOOT, rubber...
  • Page 14 Parts: 2730H Model Nos. 245348 Series A, with Honda 6.5 HP Motor 39, 27 8-12 38, 15 ti1612c *internal replacement parts 309425...
  • Page 15 Parts: 2730H Model Nos. 245348, Series A with Honda 6.5 HP Motor Ref. Part No. Description Qty. Ref. Part No. Description Qty. 116298 ENGINE, gasoline 6.5 HP 116411 SPRING, compression Honda 801546 SCREW, cap 244749 PUMP, water 2700, 100132 WASHER, flat complete 101566 NUT, lock...
  • Page 16 Parts: 3030 Model Nos. 245349, Series A with Honda 9 HP Motor 8-12 40, 27 39,15 ti1613b *internal replacement parts 309425...
  • Page 17 Parts: 3030 Model Nos. 245349, Series A with Honda 9 HP Motor Ref. Part No. Description Qty. Ref. Part No. Description Qty. 803900 ENGINE, GX270 100132 WASHER, flat 244750 PUMP, water 3000 101566 NUT, lock 245422 KIT, frame, includes 801504 FOOT, rubber wheels, feet, and tip 801137...
  • Page 18 ASM distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective.

This manual is also suitable for:

245347245349245348Zip-clean 2730bZip-clean 3030Zip-clean 2730h