Snapper GC9520KWV Setup Manual

SNAPPER GROUNDS CRUISER UTILITY VEHICLE
INTRODUCTION: These instructions cover the setup of the Snapper Grounds Cruiser utility vehicle. Complete
each step carefully. A checklist has been provided. It is very important to verify and record each item on the
list prior to retail. The dry weight of the machine you are about to setup is 1,230 lb. It is strongly recommended
that you use an overhead hoist when lifting the machine. The capacity of the device used for lifting must
exceed the weight of the machine. DO NOT work on the machine until properly blocked and secured to prevent
it from falling. If an overhead hoist is not available, you may have to remove boards from the crate bottom to
gain access with floor type jacks.
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine running. STOP engine. Set
park brake. Shift transmission to neutral and
remove key. Remove spark plug wire from spark
plug and secure wire away from spark plug. Engine
and components are HOT. Avoid serious burns,
allow all parts to cool before working on machine.
STEP 1
INSTALL REAR TIRES
The machine is securely attached to the crate bottom at
each wheel location. See Figure 1.1. The four steel
plates must be removed before lifting the machine. The
device used to lift the machine must have a capacity
greater than 1230 lb. The cargo bed is attached to the
frame of the machine with plastic straps. Carefully
remove the straps and set the cargo bed aside for
installation later.
REMOVE
FIGURE 1.1
1. Loosen only, two lug nuts at left and right rear
wheel hubs.
2. Remove the four bolts securing the left and right
support plates to the crate bottom.
3. Lift machine, at the rear hitch, only high enough to
allow tire installation. Block machine securely to
prevent it from falling. Remove support plates.
DEALER SETUP AND CHECKLIST FOR
LUG NUTS
(LOOSEN ONLY)
4. Install left and right rear tires and secure each with
5 lug nuts. NOTE: The tires are directional. Install
with valve stem out and the points of the chevron
treads pointing forward. See Figure 1.2.
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4
POINTS OF TREADS POINTING TOWARD FRONT OF VEHICLE.
5. Remove blocks and lower rear of machine.
6. Torque lug nuts to 75 ft-lb using sequence shown.
See Figure 1.2.
STEP 2
INSTALL FRONT BUMPER
The bolts used to attach the front bumper to the
machine are already installed in the front frame. The
bumper can be used to lift the weight of the front of the
machine. The mounting hardware must be tightened
securely (30 ft-lb).
1. Place bumper over four bolts at front of frame. Note
orientation, flat side of side plates towards bottom
2. Attach using (4) 3/8-16 flange lock nuts.
3. Torque nuts to 30 ft-lb.
INSTRUCTION No. 7-3574 (REV. 1, 8/25/00)
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2
FIGURE 1.2
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5