Snapper 7085632 Safety Instructions & Operator's Manual
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Snapper 7085632 Safety Instructions & Operator's Manual

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Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this
manual carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 thru 6.
Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY
requires careful use in accordance with the operating instructions and common sense!
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
† Turf Cruiser™ & Trail Cruiser™ utility vehicles are manufactured by Snapper Products Inc., McDonough, GA 30253.
MANUAL CONTENT COPYRIGHT © 2004
SNAPPER – A DIVISION OF SIMPLICITY MFG. INC.
ALL RIGHTS RESERVED
Safety Instructions & Operator's Manual For
TURF CRUISER
TRAIL CRUISER
UTILITY VEHICLES
SERIES 1
UV1621BV
UVG1621BV
UVGT1621BV
UVGT1621BV shown
NOTE: Not all utility vehicle models
come with accessories shown above.
MANUAL No. 7026153 (Rev. 2, 11/11/04)
TP 100-5107-2-GC-N
™
™
†
(7085668)
(7085632)
(7085903)

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  • Page 1 NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. † Turf Cruiser™ & Trail Cruiser™ utility vehicles are manufactured by Snapper Products Inc., McDonough, GA 30253. MANUAL CONTENT COPYRIGHT © 2004 SNAPPER –...

  • Page 2: Important Safety Instructions

    If you have any questions pertaining to your machine, which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: 800-935-2967.
  • Page 3 IMPORTANT SAFETY INSTRUCTIONS PROTECTION AGAINST TIPOVERS (Continued) 8. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when towing. bed must be loaded when towing. 9. DO NOT put your foot on the ground to try and stabilize the machine. 10.

  • Page 4: Safe Handling Of Gasoline

    14. Inspect condition of tires and replace worn or deteriorated tires before operating machine, using only tires of the same size, type and construction approved by SNAPPER. 15. Obey all local ordinances and laws governing the operation of off-road vehicles.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS OPERATION (Continued) 10. DO NOT operate machine at speeds in excess of 10 MPH with the differential lock engaged. 11. DO NOT attempt to engage differential lock while machine wheels Completely stop machine, before engaging differential lock. 12.

  • Page 6: Important Safety Instructions

    14. DO NOT modify machine. replacement parts to assure that original standards and performance are maintained. 15. Have machine serviced by an authorized SNAPPER dealer at least once a year and have dealer install any new safety devices. 16. POWERLINK On-Board must be serviced by an authorized Service Dealer.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ... 2-6 TABLE OF CONTENTS...7 SECTION 1 – FAMILIARIZATION ... 8-9 CONTROL IDENTIFICATION & SAFETY SIGNS ... 10-12 SECTION 2 - OPERATING INSTRUCTIONS ... 13-21 Pre-Start Check List... 13-14 Controls – Function & Operation ... 14-16 Starting &...

  • Page 8: Section 1 - Familiarization

    SECTION 1 – FAMILIARIZATION HOOD RETAINING LATCH (2) STORAGE COMPARTMENT BRUSH GUARD * ELECTRIC WINCH * HEADLIGHTS * NOT ON ALL MODELS 1.1 INTRODUCTION This manual has been prepared for the operators of Turf Cruiser™ & Trail Cruiser™ utility vehicles. Its purpose, aside from recommending standard operating procedures and routine service requirements, is to promote SAFETY through the use of accepted...

  • Page 9: Control Console

    SECTION 1 – FAMILIARIZATION STEERING WHEEL HEADLIGHT SWITCH ELECTRIC WINCH SWITCH (OPTIONAL) DASHBOARD / PEDAL CLUSTER HOURMETER/TACHOMETER/ SERVICE MINDER COMBO SPEEDOMETER/FUEL GAUGE COMBO IGNITION SWITCH FUSE PANEL BRAKE PEDAL ACCELERATOR PEDAL CONTROL CONSOLE CHOKE KNOB TRANSMISSION SHIFT LEVER STORAGE TRAY BEVERAGE HOLDERS IMPORTANT NOTE: DUE TO SPACE...

  • Page 10: Control Identification & Safety Signs

    CONTROL IDENTIFICATION & SAFETY SIGNS HEADLIGHTS HEADLIGHT SWITCH IGNITION SWITCH SPEEDOMETER/FUEL GAUGE COMBO CHOKE TRANSMISSION SHIFTER CONSOLE CONTROLS DANGER – OPERATOR PROTECTIVE STRUCTURE DIFFERENTIAL LOCK CARGO BED LIFT (OPTIONAL) PARK BRAKE...

  • Page 11: Warning - Hot Surface

    CONTROL IDENTIFICATION & SAFETY SIGNS WARNING – NO RIDERS WARNING – OFF ROAD USE ONLY WARNING – HITCH & TOWING POWERLINK™ WARNINGS ● DO NOT OPERATE MACHINE WITH CARGO BED RAISED. ● DO NOT RAISE CARGO BED WHEN LOADED OR ON SLOPES. WARNING - TO PREVENT FIRE WARNING –...

  • Page 12: Control Identification & Safety Signs

    CONTROL IDENTIFICATION & SAFETY SIGNS ● OPERATOR MUST BE ADULT OR RESPONSIBLE TEENAGER AT LEAST 16 YEARS OLD AND POSSESS A VALID DRIVERS LICENSE. ● READ ALL MANUALS AND FOLLOW INSTRUCTIONS BEFORE OPERATING VEHICLE. ● ON ALL SLOPES: EXERCISE CAUTION, REDUCE SPEED, AVOID SHARP TURNS, AVOID SUDDEN STARTS, DO NOT RAISE CARGO BED.

  • Page 13: Section 2 - Operating Instructions

    SECTION 2 – OPERATING INSTRUCTIONS PRE-START CHECK LIST Make the following checks and perform all service as required before starting and operating the machine. 2.1.1. Read Manuals. Read, understand, and follow instructions and warnings in this manual and all other supplied manuals, as well as instructions and warnings on the machine, engine and attachments.

  • Page 14: Controls - Function & Operation

    SECTION 2 – OPERATING INSTRUCTIONS 2.1.13. Check Cargo Bed. Cargo bed must be lowered and securely latched. closed and latched. Tailgate support cables must be installed and secured. 2.1.14. Check Safety Interlocks for proper function: 1. Engine must not crank unless Transmission is in Neutral and Brake is fully depressed.
  • Page 15 SECTION 2 – OPERATING INSTRUCTIONS CONTROLS – FUNCTION AND OPERATION (Continued from previous page) 2.2.4. Differential Lock. The differential lock increases traction by causing both rear wheels to pull evenly. Move the lever towards the front of the slot and latch to “Lock”...
  • Page 16 SECTION 2 – OPERATING INSTRUCTIONS CONTROLS – FUNCTION AND OPERATION (Continued from previous page) 2.2.9. Headlights. The headlights are controlled by a rocker switch, located on the dash to the immediate left of the steering wheel. See Figure 2.5. Push the switch up to turn the headlights on.

  • Page 17: Starting & Stopping Engine

    SECTION 2 – OPERATING INSTRUCTIONS 2.3 STARTING AND STOPPING ENGINE Before attempting to start and operate machine, perform all steps in the Pre-Start Check List 2.3.1. Starting Engine A. Sit in operator’s seat and latch seat belt. Adjust seat belt to a snug fit. If carrying a passenger, the one passenger must also be seated with seat belt securely latched and adjusted to a snug fit before starting engine.

  • Page 18: Parking Machine

    SECTION 2 – OPERATING INSTRUCTIONS 2.5 PARKING MACHINE The park brake has a ratcheting lock mechanism. When setting the brake a clicking sound will be heard as the mechanism engages and locks the brake. To set and hold the machine properly, two or more clicks may be required.

  • Page 19: Carrying Loads

    SECTION 2 – OPERATING INSTRUCTIONS 2.7.3. General Operating Procedures A. Always complete the Pre-Start Checklist before starting or operating the machine. B. Learn location and function of all controls before starting and operating machine. C. Do not start or operate the machine until seated with seat belt securely latched and adjusted to a snug fit.

  • Page 20: Transporting Machine

    SECTION 2 – OPERATING INSTRUCTIONS TOWING (Continued) C. To provide adequate braking when towing, the cargo bed should be loaded. Load cargo bed to approximately one half (50%) of the towed load – not to exceed 500 lb (227 kg). D.
  • Page 21 SECTION 2 – OPERATING INSTRUCTIONS The POWERLINK On-Board Generator System will operate continuously at 1000 watts output and up to 1500 watts for brief periods. Operating at loads above 1000 watts may cause the POWERLINK reset, halting the electrical output. To avoid overloading the generator system, you must check the power (wattage) requirements of the appliance or tool before plugging it into the power receptacle.

  • Page 22: Section 3 - Maintenance

    SNAPPER dealer annually for inspection and addition of any new devices, which might upgrade the safety of the machine. For the nearest SNAPPER dealer in your area, check the Yellow Pages under the heading “LAWN MOWERS”. For engine parts and service, look for the engine manufacturer’s dealers under the heading,...

  • Page 23: Check Transmission Fluid

    SECTION 3 – MAINTENANCE 3.2.2. Service Engine Air Cleaner (Continued) COVER DUCK BILL VALVE FIGURE 3.3 3.2.3. Check Transmission Fluid Level 1. Raise empty cargo bed and secure with prop rod. 2. Remove dipstick from top of transmission and wipe clean. 3.

  • Page 24: Service – After First 5 Hours

    24. Reach down and raise generator speed control lever. Engine should begin to die. Drop lever. 25. If the machine failed any of the above tests, do not operate machine. Contact your local Snapper dealer for assistance. WARNING DO NOT operate machine if interlocks are not functioning properly.

  • Page 25: Section 3 – Maintenance

    4. If the clutch is not functioning smoothly or is dragging, it may require cleaning and lubrication. Contact local Snapper dealer for assistance. IMPORTANT – DRIVE CLUTCH MAINTENANCE IS RECOMMENDED EVERY 200 HOURS OR YEARLY.

  • Page 26: Section 4 - Adjustments & Repairs

    SECTION 4 – ADJUSTMENTS & REPAIRS WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. Set park brake. Shift transmission to neutral. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT.

  • Page 27: Service Brake & Park Brake Adjustment

    SECTION 4 – ADJUSTMENTS & REPAIRS SERVICE BRAKE & ADJUSTMENT (Continued) 8. Operate machine on smooth flat surface at approximately 1/2 speed. 9. Apply brake firmly. Machine should stop in a straight line and not pull to either the right or the left.

  • Page 28: Battery Installation

    SECTION 4 – ADJUSTMENTS & REPAIRS 4.3.2. Battery Installation IMPORTANT! The orientation of the battery and the routing of the battery cables is very important. Install battery carefully as shown in Figure 4.4. Always install positive (red) cables using the terminal cover.

  • Page 29: Section 4 – Adjustments & Repairs

    SECTION 4 – ADJUSTMENTS & REPAIRS 4.5 TRANSMISSION SHIFT ROD ADJUSTMENT The transmission shift rod is preset at the factory, and should not need adjustment. However, if transmission fails to shift into forward or reverse, adjustment may be needed. To adjust rod: 1.

  • Page 30: Section 5 - Electrical

    SECTION 5 – ELECTRICAL...

  • Page 31: Section 5 – Electrical

    SECTION 5 - ELECTRICAL 30 AMP FUSE 15 AMP FUSE 30 AMP FUSE...

  • Page 32: Troubleshooting

    PROBLEM Engine Will Not 1. Fuel tank empty. Start Using 2. Engine needs choking. Electric Starter 3. Spark plug wire(s) disconnected. 4. Faulty interlock circuit. 5. Brake pedal not depressed fully. 6. Blown Fuse. 7. Transmission not in neutral. 8. Battery is weak or dead. 9.

  • Page 33: Maintenance Schedule

    MAINTENANCE SCHEDULE SUBJECT SERVICE TO BE PERFORMED Engine Check Oil Level Engine Initial Oil Change Engine Periodic Oil Change Engine Oil Filter Change Air Cleaner Service/Replace Spark Plug Replace Plugs Fuel Filter Replace Filter Battery Check/Charge Battery Tires Check Pressures Drive Belt Check For Wear And Replacement...

  • Page 34: Warranty & Product Registration Form

    1 YEAR LIMITED WARRANTY For one (1) year from purchase date for the original purchaser's residential, non-commercial use, SNAPPER - A Division of SIMPLICITY Manufacturing, Inc., through any authorized TURF CRUISER dealer, will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
  • Page 35 You can contact us at our web site or if you would like to speak with a Customer Service Representative, call us at the Snapper Customer Relations Center. For faster service please have your Serial Number and Model Number available.
  • Page 36 Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA. 30253.

This manual is also suitable for:

70856687085903Uv1621bvUvg1621bvUvgt1621bv1 series ... Show all

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