Table Of Contents - Bottarini GDP21 Maintenance And Operating Manual

1. Index
1 Index ........................................................................................................................................................................................................................ 1
2 Foreword ................................................................................................................................................................................................................. 3
2.1
Information on the compressor ...................................................................................................................................................................... 3
2.2
Normal use ..................................................................................................................................................................................................... 3
2.3 Specifications ................................................................................................................................................................................................ 4
2.4 Maintenance and care .................................................................................................................................................................................. 7
2.5 General information ...................................................................................................................................................................................... 7
3
Security Regulations ............................................................................................................................................................................................. 8
3.1 Identification of safety instructions................................................................................................................................................................. 8
3.2 General safety instructions .......................................................................................................................................................................... 8
3.3 Modifications and alterations to the machine ........................................................................................................................................... 8
3.4
Loading/Relocation/Transport ........................................................................................................................................................................ 8
3.5 Installation on site / Starting / Normal operation ........................................................................................................................................... 9
3.6
Special jobs / Maintenance .......................................................................................................................................................................... 11
3.7 Instructions concerning particular hazards .............................................................................................................................................. 12
3.8 Symbols and definitions ............................................................................................................................................................................. 13
4
Construction and functional description .......................................................................................................................................................... 15
4.1
Construction .................................................................................................................................................................................................. 16
4.2
Functional description (see fig. 8) ................................................................................................................................................................ 16
4.3
System description ....................................................................................................................................................................................... 17
4.4 Wiring diagram ............................................................................................................................................................................................ 18
4.5 Vehicle Socket Connection Plan 13-pin 12 Volt ...................................................................................................................................... 19
5
Transport and installation on site...................................................................................................................................................................... 20
5.1 Transport ...................................................................................................................................................................................................... 20
5.2
Attachment of the contact-breaker cable on braked chassis ..................................................................................................................... 20
5.3 Loading/Relocation ....................................................................................................................................................................................... 21
5.4 Installation on site ....................................................................................................................................................................................... 21
6 Preparing the compressor for operation .......................................................................................................................................................... 23
6.1 Checking levels ........................................................................................................................................................................................... 23
6.1.1 Checking the oil level in the pressure tank ................................................................................................................................. 23
6.1.2 Checking the oil level in the engine ............................................................................................................................................. 23
6.1.3 Checking coolant level .................................................................................................................................................................. 23
6.2
Battery ........................................................................................................................................................................................................... 24
6.3 Filling up the fuel tank................................................................................................................................................................................. 24
6.4 Fuel water separator .................................................................................................................................................................................... 24
6.5
Checking the air filter maintenance display ................................................................................................................................................ 24
7
Putting the compressor into operation ............................................................................................................................................................. 25
7.1
Initial operation ............................................................................................................................................................................................. 25
7.2 Operating elements ...................................................................................................................................................................................... 25
7.3 Start-up ......................................................................................................................................................................................................... 25
7.4
Setting the operating pressure ..................................................................................................................................................................... 26
7.5 Monitoring / fault .......................................................................................................................................................................................... 27
7.6 Operation ..................................................................................................................................................................................................... 27
7.7 Shutdown ..................................................................................................................................................................................................... 27
7.8 Decommissioning ........................................................................................................................................................................................ 27
8 Fuels ...................................................................................................................................................................................................................... 28
8.1
Recommended lubricant for compressor .................................................................................................................................................... 28
8.2
Recommended engine oil ............................................................................................................................................................................ 28
8.3 Tool lubricants ............................................................................................................................................................................................. 28
8.4 29
8.4
Diesel fuel ..................................................................................................................................................................................................... 29
8.5 Coolant ......................................................................................................................................................................................................... 29
8.6 Recommended lubricants for the bogies .................................................................................................................................................. 29
9
Maintenance .......................................................................................................................................................................................................... 30
9.1
General maintenance ................................................................................................................................................................................... 30
9.2 Engine maintenance ................................................................................................................................................................................... 30
9.3 Maintenance of the fuel system ................................................................................................................................................................. 30
9.4 Maintenance of chassis and brakes ......................................................................................................................................................... 31
1