Table of Contents
Advertisement
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Jay electronique RADIOSAFE Series
Summary of Contents for Jay electronique RADIOSAFE Series
- Page 1 RADIOSAFE (RS) series Wireless safety logic signal transmission system Transmitter RSEF / Receiver RSRD (HOUSING VERSION ONLY) Transmitter RSEF Receiver RSRD Installation and user manual - Original version - 333130A-EN Doc. ref : DRAFT R revision5 2018/01/05 Page 1 / 44...
-
Page 2: Table Of Contents
TABLE OF CONTENTS Safety rules and general precautions ............... 4 Identification of components ................5 Product operating principle ................6 Check of functions, initial startup ..............7 Parameters on delivery « ex-FACTORY » ................... 7 Preliminary steps before installation ..................8 Safety transmitter RSEF : terminal strip and test wiring diagram ................ - Page 3 Antennas ......................28 433-434MHZ bands ........................28 911-918MHz bands ........................29 10 Diagnosis ......................30 Transmitter RSEF : Messages given by indicator lights V1 and V2 ........30 10.1 Receiver RSRD : Error messages ..................31 10.2 11 Servicing ......................32 12 MAINTENANCE ....................
-
Page 4: Safety Rules And General Precautions
Safety rules and general precautions The RADIOSAFE (RS) “wireless safety logic signal transmission system” is considered as a control and a safety component ensuring an emergency stopping function under the terms of the European Machinery Directive. The following safety rules apply to installation and use of the Radiosafe (RS) system. ... -
Page 5: Identification Of Components
Identification of components The "RADIOSAFE (RS) « Wireless safety logic signal transmission system » comprises the following components: A safety transmitter ref. : RSEF (Fig.1), supplied with : A SIM card (already installed in the transmitter) A ¼ wave antenna, ref. : VUA00xx A BNC elbow, ref. -
Page 6: Product Operating Principle
Product operating principle The RADIOSAFE (RS) « Wireless safety logic signal transmission system» is used to transmit logic safety signals from one point of an installation to another. The transmitter RSEF is designed to radio-transmit the following signals to the receiver RSRD : An emergency stop signal in the event of a problem occurring in the installation Up to 10 command signals The receiver RSRD is integrated in the control component of the machine ;... -
Page 7: Check Of Functions, Initial Startup
To modify the basic parameters, refer to section 5. * The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). -
Page 8: Preliminary Steps Before Installation
Preliminary steps before installation Once you have inserted the SIM card in the transmitter RSEF, proceed as follows to perform a quick test on the components before final installation. Safety transmitter RSEF : terminal strip and test wiring diagram 4.2.1 Terminal Function Terminal Function V- E.S. - Page 9 Step 4 Activate the safety input (unlock Emergency stop). Step 5 Press on the Restart pushbutton. Indicator light V3 of the transmitter should come on steady, indicator light V1 should flash regularly (radio transmission) and indicator light V2 should be off; if this indicator light flashes, there is an error: refer to the error message table.
-
Page 10: Safety Receiver Rsrd: Terminal Strip And Test Wiring Diagram
Safety receiver RSRD: terminal strip and test wiring diagram 4.2.3 RS1&RS2 Safety relays J1 Terminal block : Safety outputs Red indicator light: status of safety relays RS1 and RS2 Terminal Function Antenna BNC / antenna extension connector 1st safety output (NO contact) Radio module Yellow indicator light : Transceiver power supply OK 2nd safety output (NO contact) -
Page 11: Assignment Of Inputs Connected To Transmitter Rsef And Static Outputs Of Receiver Rsrd
Assignment of inputs connected to transmitter RSEF and static outputs of 4.2.4 receiver RSRD : Receiver RSRD with assignment of « standard » outputs Assignment of outputs of receiver RSRD (terminal No.) Inputs of transmitter RSEF 4.2.5 Power supply of outputs There are two operating modes for outputs voltage 1-4. -
Page 12: System Test Before Installation
System test before installation 4.2.7 Step A Supply the transmitter RSEF and the receiver RSRD The receiver RSRD should be ready to receive the transmitter RSEF frame and the indicator light LD1 comes on steady. The indicator light V3 on the transmitter RSEF comes on steady ... -
Page 13: Modifying The Product Configuration
Modifying the product configuration Transmitter RSEF 5.1.1 General process The various settings on the transmitter RSEF are made using a DIP switch and a validation button located inside the transmitter. Remove the front panel to access these components: 333130A-EN Doc. ref : DRAFT R revision5 2018/01/05 Page 13 / 44... -
Page 14: Configuring The Radio Transmit Frequency
5.1.2 Configuring the radio transmit frequency To limit accidental cut-outs due to radio interference, it is important to choose an available radio channel (frequency). This choice is governed by the following principles: The receiver point of installation must be considered as the centre of the radio link, ... -
Page 15: Radio Channel Programming Table For 911-918Mhz Range
Radio channel programming table for 911-918MHz range 5.1.4 Freq. Micro-switch position Freq. Micro-switch position Chan. Chan. (MHz) (MHz) 911,800 915,100 911,900 915,200 912,000 915,300 912,100 915,400 912,200 915,500 912,300 915,600 912,400 915,700 912,500 915,800 912,600 915,900 912,700 916,000 912,800 916,100 912,900 916,200 913,000... -
Page 16: Configuring The Check Function For Inputs E1 To E10 On Power Up
5.1.5 Configuring the check function for inputs E1 to E10 on power up This function is used to check the status of the contacts of the inputs on power up of the transmitter RSEF. If a contact is « closed» on power up, the transmitter will indicate an error by indicator lights V1 and V2 (4 flashes). -
Page 17: Configuring The Restart Mode Of Transmitter Rsef
Configuring the restart mode of transmitter RSEF 5.1.6 This function defines the restart mode of safety transmitter (activation of the radio transmission) after a stop caused by deactivation of its safety input (i.e.: emergency stop button pressed) or cut of its power supply. By default (“ex-factory"), the transmitter restart mode is «... -
Page 18: Receiver Rsrd
This timer can be set with dedicated software* and can be programmed from 0 to 10s (set by step of 1s). * The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). -
Page 19: Wiring The Components
Wiring the components Wiring the transmitter RSEF NOTE 1: See description of connection terminals in section 4.2.1. NOTE 2: See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4.2.4. 6.1.1 Typical wiring diagram with emergency stop palmswitch connected to safety input and 10 dry-contact inputs (No pushbuttons). 6.1.2 Example connection of a safety light curtain on transmitter safety input 6.1.3... -
Page 20: Wiring The Receiver Rsrd
Wiring the receiver RSRD NOTE 1 : See description of connection terminals in section 4.2.3. NOTE 2 : See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4.2.4. CAUTION : The loads connected to the receiver outputs must not consume more than 100 mA with 24VDC. 6.2.1 Multi-strand wires: use of wire end ferrules is mandatory Where flexible multi-strand wires are used, wire end ferrules must be used to avoid false contacts... -
Page 21: Operation Of Safety Relays Rs1-Rs2 Of Receiver Rsrd
Operation of safety relays RS1-RS2 of receiver RSRD 6.2.4 Interruption of the safety stop chain is ensured by safety relays RS1 and RS2 (internal to receiver RSRD) which control the contacts accessible by terminals Y1-Z3, Y2-Z2 and Y3-Z1. The state of relays RS1 and RS2 depends on : the safety input of the transmitter RSEF , ... -
Page 22: Typical Wiring Diagram For Receiver Rsrd
Typical wiring diagram for receiver RSRD 6.2.7 6.2.8 Example with wired emergency stop palmswitch IMPORTANT : The emergency stop plamswitch must comply with the requirements of EN 60947-5-1:2004/A1:2009 and EN 60204-1:2016 standards. 333130A-EN Doc. ref : DRAFT R revision5 2018/01/05 Page 22 / 44... -
Page 23: Example With Wired Enabling Handle
6.2.9 Example with wired enabling handle IMPORTANT : The enabling handle must comply with the requirements of EN 60947-5-1:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards. 6.2.10 Example with contactor monitoring function 333130A-EN Doc. ref : DRAFT R revision5 2018/01/05 Page 23 / 44... -
Page 24: Wiring An Indicator Light Column
6.2.11 Wiring an indicator light column An indicator light column should be wired to the receiver. The column will indicate the status of the equipment monitored and of the receiver RSRD. The indicator light status sheet should be fastened near to the indicator light column (Example given in last page of this user manual). -
Page 25: Instructions For Safe Installation And Commissioning
Instructions for safe installation and commissioning General information Experience has shown that functional reliability basically depends on : the quality of the electrical power supply and protection systems, the characteristics of the components connected to the transmitter and receiver, ... -
Page 26: Positioning The Components And Antennas
Positioning the components and antennas Both the transmitter RSEF and receiver RSRD are supplied with an antenna, antenna extender and a BNC-BNC elbow. When installing multiple transmitters side by side, the respective radio transmission antennas should be spaced 70cm at least. ... -
Page 27: Options
Options Switch RF control option RSEF••-1 For RSEF with sales reference: This option allows to ensure continuous radio link in a congested RF environment (reflection, shadow zones...) by controlling an RF switch to transmit radio waves from two separate antennas. We recommend using a RF switch type ZSDR-230+ for example. -
Page 28: Antennas
Antennas 433-434MHZ bands Antenna reference: VUA001A Type: straight, 1/4 wave, BNC connection Approximate length: 190mm Antenna supplied as standard with the product Antenna reference: VUA002A Type: straight, 1/2 wave, BNC connection Approximate length: 335mm Antennas references: VUA100AH (with 0,5m cable), VUA102AH (with 2m cable), VUA105AH (with 5m cable), VUA110AH (with 10m cable) Type: through insulated remote, 1/2 wave, BNC connection Approximate length: 320mm... -
Page 29: 911-918Mhz Bands
911-918MHz bands Antenna reference: VUA001B Brand name: EBDS Frequency Range: 860-920 MHz Antenna gain: 1.5 dBi (need grounded 16x16cm) Antenna supplied as standard with the Transceiver Type: straight, 1/4 wave, BNC connection Approximate length: 90mm Antenna reference: VUA002B Brand name: PROCOM Frequency Range: 820-960 MHz Antenna gain: 5 dB (compared to 1/4 wave) Type: straight, 1/2 wave, BNC connection... -
Page 30: 10 Diagnosis
10 Diagnosis Transmitter RSEF : Messages given by indicator lights V1 and V2 10.1 To determine possible faults, the transmitter has two indicator lights on the front panel, V1 and V2. Normal operation : Message indicated by Transmitter status Action indicator lights (green) (red) -
Page 31: Receiver Rsrd : Error Messages
* The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). -
Page 32: 11 Servicing
11 Servicing IMPORTANT : MAKE SURE TRANSMITTER AND RECEIVER POWER SUPPLIES ARE SWITCHED OFF BEFORE YOU PERFORM ANY SERVICING OPERATION The components can only be disassembled by a trained technician in a “controlled” environment; parts must only be replaced by genuine identical spare parts. ... -
Page 33: Inspection And Servicing Of The Receiver Rsrd
12.2 Inspection and servicing of the receiver RSRD The receiver can be dismantled only by a trained staff, in a "controlled" environment, spare parts can be changed only by identical and original parts. Visual inspection should be done during the regular maintenance interval of the machine. ... -
Page 34: 13 Warranty
The responsibility of the JAY Electronique company during the warranty period is limited to material and construction defects; the warranty covers repair of the product in the JAY Electronique shops or free replacement of parts recognised to be faulty following expert investigation by the JAY Electronique “technical services”. The warranty does not give right to any compensation for damages. -
Page 35: Fcc Rules & Regulations (Federal Communications Commission)
The OEM integrators are responsible for ensuring that the end-user has no manual instructions to remove or install module. Any changes or modifications to this equipment not expressly approved by JAY Electronique may cause, harmful interference and void the FCC authorization to operate this equipment. -
Page 36: Ic Regulations (Industry Canada)
15 IC Regulations (Industry Canada) The OEM integrators are responsible for ensuring that the end-user has no manual instructions to remove or install module. This equipment complies with RSS102’s radiation exposure limits set forth for an uncontrolled environment under the following conditions: This equipment should be installed and operated such that a minimum separation distance of 20cm is maintained between the radiator (antenna) and user’s/nearby person’s body at all times. -
Page 37: 16 Appendices
16 Appendices 16.1 Component dimensions (mm) • Safety transmitter RSEF ————————————————————————————————————————————————— • Safety receiver RSRD (Housing version) ————————————————————————————————————————————————— • BNC plug-in antennas VUB••• 333130A-EN Doc. ref : DRAFT R revision5 2018/01/05 Page 37 / 44... -
Page 38: Technical Characteristics
16.2 Technical characteristics Transmitter RSEF 16.2.1 Mechanical and environment withstand characteristics Housing material : Plastic Protection index : IP 40 IMPORTANT : transmitter RSEF must be mounted in a housing with protection degree IP54 min. Weight : 500 g Operating temperature range : -20 °C to + 50 °C Storage temperature range : - 30 °C to + 70 °C Connection : Terminal strips (plug-in), screw-type for wires 0.08 mm²... -
Page 39: Receiver Rsrd
* The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). -
Page 40: Environmental Data
16.3 Environmental data Mechanical: Product fulfils following standards vibrations as requested standards EN 60068-2-6:2008 and EN 60068-2- 27:2009. - 60068.2.6:2008, test FC, 0.7mm peak to peak from 10 to 57Hz 5g from 57 to 150Hz. - Mechanical shock: 60068.2.27:2009, test Ea. 30g/11ms - Mechanical bump test: 60068.2.27:2009, test Ea, 10g/16ms Maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 % relative humidity at 40 °C Maximum heights above sea level: 2000m max... -
Page 41: Characteristic Data According To En Iso 13849-1:2015
Other case. The calculation of these values is based on the following assumptions : Number of operating days per year: dop = 365d Number of operating hours per day: hop = 24h Operating frequency: 600/h Product Parameters Results Safety integrity level SIL 3... -
Page 42: Rsef Transmitter Case Thermal Capability
16.5 RSEF Transmitter case thermal capability Power supply, plus any input or output, 24VDC power supply, Pmaximum = 18watts. 16.6 Residual risks The product being an element of the equipment, a risk analysis of the concerned application will allow to estimate these residual risks. -
Page 43: 17 Declaration Of Conformity
17 Declaration of conformity 333130A-EN Doc. ref : DRAFT R revision5 2018/01/05 Page 43 / 44... - Page 44 Stop Machine safety stop triggered Active radio link between transmitter and receiver (Receiver indicator light feedback) Equipment operating RADIOSAFE (RS) Appendix, installation manual 333130 333130A-EN Doc. ref : rev3 DRAFT R revision5 2018/01/05 Page 44 / 44...
Need help?
Do you have a question about the RADIOSAFE Series and is the answer not in the manual?
Questions and answers