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A&E Systems 5000 Replacement Instructions Manual page 3

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1. Make sure the torsion spring has been relieved of its
tension (see Section C.)
2. Mark or make note of the location of the fabric and the
end cap on the roller tube. This is necessary to
reposition the new torsion, fabric or roller tube exactly
the same when the new part is installed.
3. Remove the two screws holding the torsion assembly
to the roller tube. If secured by pop rivets, drill out the
two rivets using a 3/16" drill bit. Remove assembly from
roller tube. See FIG. 5.
E. E. E. E. E. HO
1. Remove both torsions. See Section D, Steps 1-3 for
torsion removal.
2. Roll the awning completely out on a clean smooth
surface.
3. With the awning laying flat, slide the roller tube out from
fabric.
1. Unfold the new fabric and lay it on top of the existing
exact same position
exact same position
fabric in the exact same position
exact same position. Be sure the new
exact same position
fabric is the correct size and color. If roller tube is being
replaced, make sure it is the correct length and position
it the same as the original.
2. Guide the roller tube over the poly-rope(s) of the fabric.
Be careful not to damage the roller tube or the fabric.
G. G.
G. G. F F F F FABRIC REPLA
ABRIC REPLA
ABRIC REPLA
G.
ABRIC REPLACEMENT ON 9000
ABRIC REPLA
Installing a new replacement fabric on a Model 9000
Installing a new replacement fabric on a Model 9000
Installing a new replacement fabric on a Model 9000
Installing a new replacement fabric on a Model 9000
Installing a new replacement fabric on a Model 9000
roller cover with 7 slats and a vinyl strip. See FIG. 6:
roller cover with 7 slats and a vinyl strip. See FIG. 6:
roller cover with 7 slats and a vinyl strip. See FIG. 6:
roller cover with 7 slats and a vinyl strip. See FIG. 6:
roller cover with 7 slats and a vinyl strip. See FIG. 6:
1. Remove vinyl strip A A A A A (FIG. 11) and hinge slat B B B B B (FIG.
10) from top slat C C C C C (FIG. 8). Discard both vinyl strip A A A A A
and hinge slat B B B B B .
2. Remove top slat C C C C C (FIG. 8) from roller cover assembly
and keep to be installed later.
3. The new replacement fabric will be installed as shown
in FIG. 7 7 7 7 7 .
4. Use a small file to round the ends of the groove in the
5/16" channel of the main slat D D D D D (FIG. 9).
5. Slide the 5/16" channel of the main slat D D D D D onto the poly-
rope located approximately 12" from the top edge of the
fabric.
D D D D D . . . . . HO
HO
HOW W W W W T T T T T O REMO
HO
HO
O REMOVE A
O REMO
O REMO
O REMO
HO
HOW W W W W T T T T T O REMO
HO
O REMO
O REMOVE F
O REMO
VE F
VE FABRIC FR
VE F
HO
O REMO
VE F
F F F F F . . . . . INST
INST
INSTALLING F
INST
INST
ALLING F
ALLING F
ALLING F
ALLING FABRIC ON R
ABRIC ON ROLLER
ABRIC ON R
ABRIC ON R
CEMENT ON 9000
CEMENT ON 9000
CEMENT ON 9000
CEMENT ON 9000 WITH 7 SLA
VE A
VE A T T T T T ORSION ASSEMBL
VE A
VE A
ORSION ASSEMBL
ORSION ASSEMBLY Y Y Y Y
ORSION ASSEMBL
ORSION ASSEMBL
ROLLER TUBE
SLIDE OUT TORSION ASSEMBLY
ABRIC FR
ABRIC FROM R
ABRIC FR
OM R
OM R
OM ROLLER
ABRIC FR
OM R
NOTE: When removing the fabric from the 9000 and 9500
Model awning, it is necessary to remove the 1/8" pop rivets
from both ends of the roller cover. Once the rivets are
removed, you can slide the fabric out of the cover. See FIG.
6 & 7.
ABRIC ON R
OLLER
OLLER TUBE
OLLER
OLLER
NOTE: When changing the fabric, it is vital that the same
NOTE
NOTE
NOTE
NOTE
groove(s) be used. This eliminates the need to redrill any
holes (i.e. center support).
3. Center the fabric on the roller tube and hand-roll the
entire assembly in the same direction as the original
fabric.
WITH 7 SLA
WITH 7 SLA
WITH 7 SLA
WITH 7 SLAT R
6. Install two pop rivets in the main slat D D D D D on both ends to
prevent the fabric from shifting in roller cover. If a new
roller cover assembly is being installed, a 1/8" hole will
need to be drilled 1-1/2" to 2" from end of the main slat
for the pop rivets. To prevent damage, be sure to
remove any burrs left by the drill.
7. Use a small file to round the ends of the 5/16" grooves
on the top slat C C C C C (FIG. 8) to prevent tearing of the fabric.
Slide the top slat C C C C C onto both the 1/4" channel of the fifth
main slat D D D D D and the polly-rope 1-1/2" from the edge of
the fabric.
8. Install the screws into the edge of the roller cover
assembly. See FIG. 7.
3
FABRIC UNROLLED
RIVETS DRILLED OUT
FIG. 5
OLLER TUBE
OLLER
OLLER
TUBE
TUBE
TUBE
OLLER
TUBE
TUBE
TUBE
TUBE
TUBE
T R
T R
OLLER CO
OLLER CO
T ROLLER CO
T R
OLLER CO
OLLER COVER
VER
VER
VER
VER

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