Table of Contents
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Operating instructions
1592.893/4-10
Ident No.:
01 080 945
These operating instructions contain fundamental information and precautionary
notes. Please read the manual thoroughly before installing or operating the unit.
These operating instructions must always be used in conjunction with the operating
instructions of the mixer and any other supplementary operating instructions
(e.g. lifting gear) concerning the mixer itself or its components.
These operating instructions also contain fundamental information about the instal-
lation and operation of the mixer accessories.
The responsibility for ensuring compliance with all regulations in force at the place
of installation - - also in the case of any temporary personnel assisting with the instal-
lation work - - lies with the user. Accessories must only be used in accordance with
their designated purpose and only on the KSB mixer(s) for which they are intended.
Their use on any other type of mixer of KSB origin or otherwise is not permitted.
The authorised, qualified personnel in charge of mounting the installation parts and
the installation of the submersible mixer itself is responsible that this be done in a
workmanlike manner.
Mounting/Fastening Instructions
Installation Parts/Accessories
Sizes
Amaprop
50 Hz
1200
1400
1600
1800/1801
2000
2200
2500
R
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Related Manuals for KSB Amaprop 1200
Summary of Contents for KSB Amaprop 1200
- Page 1 KSB mixer(s) for which they are intended. Their use on any other type of mixer of KSB origin or otherwise is not permitted. The authorised, qualified personnel in charge of mounting the installation parts and the installation of the submersible mixer itself is responsible that this be done in a workmanlike manner.
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Page 2: Table Of Contents
............Mounting the Braces or Prefabricated Bracing for Amaprop 1200--2500 with Adjustable Feet and Upper Holder . -
Page 3: Preconditions For Installation
Amaprop Preconditions for Installation More specifically, non--compliance may, for example, result in: failure of essential mixer and/or plant functions; danger of injury caused by electrical shock, mechanical General impact or chemical exposure; Safety pollution of the environment due to leakage of hazardous This operating manual contains fundamental instructions to be substances. -
Page 4: Checking The Parts Prior To Installation
2 prefabricated bracings with 2 preassembled feet each Rigid feet Adjustable feet Adjustable feet Rigid feet 15 LS Pump bracket Amaprop 1200- -1801 15 LS Pump bracket Amaprop 2000- -2500 10 x 10 x M 16 x 70 M 16 x 160... - Page 5 15 OH Upper Guide Rail Holder Option: Mounting to bridge 15 OH 90° 15 OH 45°, 60°, 75°, Fastened with Composite Anchor Bolts (included in KSB’s scope of supply) or M12 bolts (not supplied) depending on the building design 100x100x5 100x100x5 100x100x5...
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Page 6: Tools Required For Installation
Amaprop 15 ESH Sleeve (for insertion into the guide rail) optional: only when mounting the unit on the floor of the tank Tools required for Installation Bolt Tightening Torques Open--end spanner WAF 24, WAF 19, WAF 30 Dimensions Material types Tightening torque Ring spanner WAF 24, WAF 19, WAF 30 M 12x45... -
Page 7: Preparations For Installation
Amaprop Preparations for Installation Composite Anchor Bolts Transporting the Mixer Use only the designated attachment point for raising and moving the mixer. During transport, take care not to damage the propeller blades or the power supply cable. (Support the weight of the latter in an appropriate manner). - Page 8 Amaprop M12 x 160 M16 x 190 M12 ³ 150 M16 ³ 160 In the case of damp or wet concrete, curing times shall be doubled. When applied correctly, a bulge forms at the upper edge of the drilled hole. If there is no bulge, the concrete layer is not thick enough (refer to values in fig. V2!). In this case, the composite anchor bolt will not handle the load or part of it and must not be used!
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Page 9: Mounting The Lifting Clamp To The Unit
On transportable cranes, which require the rope to be removed from the winch, the rope tensioner/bollard --included in KSB’s scope of supply -- should ensure that the rope is slightly tightened (observe section 9.1). When retaining the unit at the lifting clamp ensure that an... -
Page 10: Attaching The Cable Protection
Amaprop Attaching the Cable Protection For power cable protection, slip the protective sleeve (719) over the cable end, and slide it all the way up to the stop on the cable connector. Attach protective sleeve to the lifting clamp (571) using cable ties (81-73). -
Page 11: Standard Installation Accessories Set No. 15
(812) (523) (248) of the installation parts in the system. KSB’s scope of supply: Please note: The dimensions given in brackets shall be used -- 15 FUR Guide rail, length: 3 m or 6 m for orientation only, due to tolerances on the welded component and the foundation. -
Page 12: Installing The Guide Rail -- Pump Bracket -- Retaining Brackets
The guide rail (710) -- with a cross--section of either 100x100x3 or 100x100x5 (see general arrangement drawing) is either supplied by the customer or included in KSB’s scope of supply. The standard guide rail length is 3 or 6 m. If necessary, the length can be altered in acc. -
Page 13: Mounting The Upper Holder (If Any)
Mounting the Upper Holder (if any) If the bridge is of steel construction, use site--supplied M12 bolts of suitable length (not included in KSB’s scope of supply). In case of a greater than standard installation depth and bridges The position of the required holes (diameter: 14mm) at the... -
Page 14: Mounting The Braces Or Prefabricated Bracing For Amaprop 1200--2500 With Adjustable Feet And Upper Holder
Amaprop Mounting the Braces or Prefabricated Bracing for Amaprop 1200- -2500 with Adjustable Feet and Upper Holder Putting the guide rail in upright position Then use the crane to pull the pre--assembled unit into an upright position and place the retaining brackets on their installation positions marked out on the tank floor. - Page 15 (Do not tighten the bolts at this stage). For mixer sizes 1200--1801, the guide rail is supported by four separate braces with pre--assembled vertically adjustable feet Amaprop 1200- -1801 supplied on a wooden pallet. Amaprop 1200- -1801 901 -- Hex. head bolts M16x70...
- Page 16 Amaprop Note: For sizes 2000--2500 the adjustable range of slotted holes is restricted by the welding design of the bracket. As for sizes 1200--1801, for full contact between the foot plates and the floor fill any remaining gaps with UPAT chemical mortar (see section 7.8).
- Page 17 Amaprop Please note! A bulge needs to form here! Please refer to sec- tion 3.1! It is imperative to observe the embedment depth (thread--free section on the anchor bolt) and the manufacturer’s application instructions! Concrete quality at least C20/25 to DIN 1045 or equivalent standard/Min.
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Page 18: Mounting The Braces For Amaprop 1200--1801 With Adjustable Feet, Without Upper Holder
1200- -1801 with Adjustable Feet, without nuts as illustrated below. Upper Holder For mixer sizes 1200--1801, the guide rail is supported by four Amaprop 1200- -1801 separate braces with pre--assembled vertically adjustable feet supplied on a wooden pallet. Please note! - Page 19 Verify bore depth (125 mm). prefabricated bracing and the pump bracket with Loctite and tighten to the below torques with a torque wrench. Do not forget to fit the washers and lock nuts! Amaprop 1200-1801 M16x70 Tightening torque 168 Nm...
- Page 20 Amaprop Please note! A bulge needs to form here! Please refer to sec- tion 3.1! It is imperative to observe the embedment depth (thread--free Guide rail section on the anchor bolt) and the manufacturer’s application instructions! Concrete quality at least C20/25 to DIN 1045 or equivalent standard/Min.
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Page 21: Mounting The Prefabricated Bracing For Amaprop 2000--2500 With Adjustable Feet, Without Upper Holder
Amaprop Mounting the Prefabricated Bracing for Amaprop 2000- -2500 Amaprop 2000- -2500 with Adjustable Feet, 901.1 without Upper Holder 901.2 The guide rail is supported on the left and on the right by two bracing elements pre--fabricated from two braces welded to a 901.1 reinforcing plate. - Page 22 Amaprop Then use a crane to pull this assembly upright and position it Note: with its retaining brackets in the installation position shown in On size 2000--2500, adjustment via the slotted holes is limited the installation plan. by the welded construction of the bracing assembly; for full Make sure to use suitable lifting tackle for square rails! Observe contact between the feet and the tank floor fill any remaining health and safety regulations as well as any regional...
- Page 23 Amaprop Concrete quality at least C20/25 to DIN 1045 or equivalent standard/Min. thickness of concrete 160 mm. Allow the composite anchor bolts to cure, then fasten the support feet. Composite anchor bolts M 16: tighten to a torque of 80 Nm; secure with Loctite and lock nuts! Guide rail Holding bracket Install the retaining brackets with chemical anchor bolts M16;...
- Page 24 Amaprop Support braces (sizes 1200- -1801) or Amaprop 1200- -1801 brackets (sizes 2000 - -2500), standard design (without adjustable feet) On mixer sizes 2000--2500 without adjustable feet, the guide rail is supported by two pre--assembled bracings supplied on a wooden pallet.
- Page 25 Amaprop Mark out and drill the holes for the eight composite anchor bolts. Concrete quality at least C20/25 to DIN 1045 or equivalent Drill bit diameter 18 mm; bore depth 125 mm. Due to standard/Min. thickness of concrete 160 site--specific and manufacturing tolerances, the hole pattern data for the composite anchor bolts (dimensions F ) are for orientation only!
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Page 26: Fitting The Insert Sleeve (If Any)
Amaprop Fitting the Insert Sleeve (for floor- -mounting only) On free--standing guide rails, carefully fit a pyramid--shaped sleeve (plastic, part No. 52--2 if included in the scope of supply) into the guide rail top end with a hammer and push it in until it does not go any further. -
Page 27: Filling The Remaining Gap Under The Foot Plate With Chemical Mortar
To compensate for any irregularities in the concrete surface and ensure full contact between the feet of the Amaprop bracing and the tank floor, the gap between each foot and the concrete floor must be filled with chemical mortar. KSB’s scope of supply includes: (Store cool and dry at 5 °C -- 25 °C):... - Page 28 Amaprop Processing and curing times System temperature Working time / (mortar) min. +5 °C processing time +5 °C 13 min +20 °C 5 min +30 °C 4 min +40 °C 2 min Temperatur in Curing time * anchoring material 24 h --5 °C bis 0 °C 0 °C bis +5 °C +5 °C bis +10 °C...
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Page 29: Extending The Guide Rail (Optional)
DIN 2395 or equivalent standard). The square rail can either be de--energised and cannot be inadvertently started. This provided by the customer or is included in the KSB scope of entails the separation of all electrical connections (including the supply. The rails are available in 3 and 6 metres. -
Page 30: Fastening The Hoisting Rope
4.2/4.4/4.6 or 4.8, belonging to the (Crane) KSB scope of supply), wrap the entire length of cable around the rope tensioner/bollard mounted beside the tank, and leave If the scope of supply includes a crane, the accompanying set it there for the next time it is required. -
Page 31: (Standard Version For Tank Floor Irregularities Up To 15 Mm)
Amaprop Exploded View of Installation Part Amaprop 1200- -2500 without adjustable feet (Standard Version for Tank Floor Irregularities up to 15 mm) Tightening torque Tightening torque M16 x 190 60 Nm M16 x 190 60 Nm M12 x 45 60 Nm... - Page 32 Amaprop Exploded View of Installation Part Amaprop 1200- -1801 (with Adjustable Feet for Tank Floor Gradients up to 1.5°) Tightening torque M16 x 190 60 Nm M12 x 45 60 Nm M16 x 70 168 Nm M16 x 160 150 Nm...
- Page 33 Amaprop Exploded View of Installation Part Amaprop 2000- -2500 (with Adjustable Feet for Tank Floor Gradients up to 1.5°) Tightening torque M16 x 190 60 Nm M12 x 45 60 Nm M20 x 65 250 Nm M20 x 80 250 Nm M16 x 160 150 Nm M16 x 55...
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Page 34: Exploded View Of Installations Parts
Amaprop Exploded View of Installations Parts Option: Upper Guide Rail Holder Tightening torque M12 x 160 = 40 Use metal shims, if necessary. Install without transmitting any stresses or strains. -
Page 35: Attachment Point/Weight [Kg]
Amaprop 10.1 Attachment Point/Weight [kg] Sizes Gear unit Attachment point - - Weight [kg] lifting hook (hole from the front) V 109--1200/54URG/YRG SP 190 V 102--1200/44URG/YRG SP 190 V 96--1200/44URG/YRG SP 190 V 88--1200/34URG/YRG SP 189 V 81--1200/24URG/YRG SP 189 V 74--1200/24URG/YRG SP 189 V 68--1200/24URG/YRG... - Page 36 Amaprop Attachment Point/Weight [kg] Sizes Gear unit Attachment point - - Weight [kg] lifting hook (hole from the front) V 53--2000/54URG/YRG SP 190 V 49--2000/44URG/YRG SP 190 V 46--2000/44URG/YRG SP 190 V 41--2000/34URG/YRG SP 190 V 38--2000/24URG/YRG SP 190 V 35--2000/24URG/YRG SP 190 V 31--2000/24URG/YRG SP 189...
- Page 37 . . . and should something have to be replaced, KSB’s competent Spare Parts Service is at your disposal for the products D Amarex/KRT D Amamix/Amaprop D Sewatec D Amajet D Amacan D Getec D Omega KSB Aktiengesellschaft Postfach 200743 Date: Turmstr.
- Page 38 Amaprop...
- Page 39 Amaprop...
- Page 40 Amaprop R KSB Aktiengesellschaft P.O. Box 200743 · 06008 Halle (Saale) · Turmstraße 92 · 06110 Halle (Germany) Tel. +49 (345) 48 26 0 · Fax +49 (345) 48 26 46 99 · www.ksb.com...
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