Related Manuals for KSB AmaRoc
Summary of Contents for KSB AmaRoc
- Page 1 Submersible Mixer Stands AmaRoc Submersible mixer stand for Amaprop submersible mixers Installation Parts/Accessories US market Installation/Operating Manual Mat. No.: 01211329...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 1/31/2018...
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Page 3: Table Of Contents
Fitting the protective cable sheath on the submersible mixer ............ 24 5.5.7 Fitting the submersible mixer to the submersible mixer stand............ 25 5.5.8 Fastening and tensioning the power cable.................. 26 5.5.9 Fastening the lifting rope........................ 26 Commissioning/Start-up/Shutdown.................... 27 Commissioning/start-up .......................... 27 Shutdown................................ 27 Servicing/Maintenance ........................ 28 Safety regulations............................ 28 Servicing/Inspection............................ 29 AmaRoc 3 of 36... - Page 4 Contents Tightening torques............................ 29 Trouble-shooting.......................... 30 Related Documents .......................... 31 General assembly drawing showing individual components .............. 31 General arrangement drawing........................ 32 General arrangement drawing - Special models .................. 33 Certificate of Decontamination...................... 34 Index .............................. 35 AmaRoc 4 of 36...
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Page 5: Glossary
Submersible mixer Submersible mixers are mixing units with open axial propeller hydraulics and an air-filled submersible motor. AmaRoc 5 of 36... -
Page 6: General
The order number and order item number clearly identify the installation part/accessories and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB Service center to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. -
Page 7: Safety
▪ Never exceed the permissible operating limits and use limits specified in the data sheet or product literature regarding temperature etc. ▪ Observe all safety information and instructions in this manual. AmaRoc 7 of 36... -
Page 8: Personnel Qualification And Personnel Training
The warranty relating to the operating reliability and safety of the submersible mixer stand supplied is only valid if the stand is used in accordance with its intended use. AmaRoc 8 of 36... -
Page 9: Transport/Temporary Storage/Disposal
Damage to the submersible mixer stand! ▷ Attach lifting tackle only to the eyebolt provided. ▷ Never use the chains or lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Safely attach lifting ropes or chains to the eyebolt and crane. -
Page 10: Storage And Preservation
3. Always complete and enclose a certificate of decontamination when returning the submersible mixer stand. Always indicate any safety and decontamination measures taken. AmaRoc 10 of 36... -
Page 11: Disposal
3 Transport/Temporary Storage/Disposal NOTE If required, a blank certificate of decontamination can be downloaded from the KSB web site at: www.ksb.com/certificate_of_decontamination 3.4 Disposal WARNING Fluids posing a health hazard Hazardous to persons and the environment! ▷ Submersible mixer stands used in fluids posing a health hazard must be decontaminated. -
Page 12: Description
With upper holder mounted on the tank wall or bridge (generally required for square guide rails ≥ 23 ft [7 m]; optional for square guide rail lengths < 23 ft [7 4.2 Designation The submersible mixer stand is clearly identified by the KSB material number stated on the name plate. 4.3 Name plate... -
Page 13: Design Details
" [5 mm] (for guide rail lengths ≥ 30 ft [9 m]) ▪ Cross-section 3 × 3 " [100 × 100 mm] ▪ Material A 276 Type 304 or A 276 Type 316 Ti [material 1.4301 or 1.4571] 4.5 Configuration and function Fig. 5: Illustration of AmaRoc Upper holder Flexible pipe part Square guide rail Submersible mixer stand AmaRoc... -
Page 14: Scope Of Supply
(if required) Insert sleeve (on free-standing models) Design AmaRoc is a monolithic submersible mixer stand made of NoriRoc material with excellent damping characteristics, with integrally cast metal bushes for floor mounting and flexible locating bushes for the square guide rail (cross-section 3 "... -
Page 15: Dimensions And Weights
4 Description Optional: ▪ Insert sleeve ▪ Upper holder 4.7 Dimensions and weights For dimensions and weights please refer to the general arrangement drawing/outline drawing and data sheet of the submersible mixer. AmaRoc 15 of 36... -
Page 16: Installation At Site
All structural work required must have been prepared in accordance with the dimensions stated in the outline drawing/general arrangement drawing. 2. Clean the concrete surface; if required, clean with a broom to remove any loose particles. AmaRoc 16 of 36... -
Page 17: Installing The Submersible Mixer Stand
3. To ensure optimum contact between the submersible mixer stand and the concrete floor, apply the chemical mortar as shown below, using a commercial applicator gun. Work quickly, bearing in mind the curing time of the chemical mortar! Observe the manufacturer's application instructions! AmaRoc 17 of 36... -
Page 18: Setting Up The Submersible Mixer Stand
6. Insert the threaded rods with a drill and clamping chuck. Observe the processing time of the two-part resin! Also refer to the instructions given on the packaging of the mortar cartridges. 7. Tighten the chemical anchors. Tightening torque: 44.3 lbf ft [60 Nm] AmaRoc 18 of 36... -
Page 19: Fitting The Square Guide Rail
2. Weld together the square guide rail and the square guide rail extension, if required. 3. Insert the square guide rail into the locating sleeve of the submersible mixer stand as far as it will go. 4. Remove the eyebolt. AmaRoc 19 of 36... - Page 20 6. Insert the locking pin to lock the square guide rail in place. Free-standing model: Provisionally use the eyebolt and a washer to lock the pin (a). Models installed with an upper holder: Use the hexagon head bolt " [M16x30] and washer to lock the pin (b). AmaRoc 20 of 36...
- Page 21 Mount the upper holder with site-supplied " [M12] bolts, depending on the structural requirements. Tightening torque: 44.3 lbf ft [60 Nm] 10. Tighten the " [M16] bolts (for upper holder with swivelling option). Tightening torque 110.6 lbf ft [150 Nm]. AmaRoc 21 of 36...
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Page 22: Mounting The Submersible Mixer On The Submersible Mixer Stand
▷ Never suspend the submersible mixer by its power cable. ▷ Never use the chains or lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Safely attach lifting ropes or chains to the submersible mixer and crane. -
Page 23: Adjusting The Attachment Point
3. Select the correct hole in the lifting bail, depending on the required inclination of the mixer. CAUTION Loose or insufficiently tightened screwed connections Damage to the installation parts during operation ▷ Observe the tightening torques. AmaRoc 23 of 36... -
Page 24: Lifting Hook
1. To protect the power cable, slip protective cable sheath 719 over the cable end, and slide it all the way up against the bushing. 2. Fasten the protective cable sheath to bail 571 with cable ties 81-7. AmaRoc 24 of 36... -
Page 25: Fitting The Submersible Mixer To The Submersible Mixer Stand
(571) and the rope can be pulled in. NOTE To make it easier to locate the position of the submersible mixer at a later point, the rope should be marked at the railing level. AmaRoc 25 of 36... -
Page 26: Fastening And Tensioning The Power Cable
Damage to lifting ropes by propeller blades! ▷ When using a stationary crane mounted at the mixer's installation position, ensure that the rope is routed up to the winch with a minimum of slack during mixer operation. AmaRoc 26 of 36... -
Page 27: Commissioning/Start-Up/Shutdown
▷ Observe all legal regulations on the disposal of harmful substances. Submersible mixer stand is taken out of service ü All safety regulations are observed. 1. Clean the submersible mixer stand. 2. Carry out maintenance work. AmaRoc 27 of 36... -
Page 28: Servicing/Maintenance
▷ Never suspend the submersible mixer by its power cable. ▷ Never use the lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Safely attach lifting ropes to the submersible mixer and crane. -
Page 29: Servicing/Inspection
NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorized workshops. Find your contact in the attached "Addresses" booklet or on the Internet at "www.ksb.com/contact". -
Page 30: Trouble-Shooting
If problems occur that are not described in the following table, consultation with KSB’s customer service is required. A Submersible mixer does not generate flow B Insufficient flow... -
Page 31: Related Documents
Submersible mixer stand Chemical anchor “ [M16 x 250] with resin capsules Concrete floor at least 6 “ [160 mm] thick Hole diameter “ [18 mm] Hole depth 4 “ [125 mm] Fig. 12: General assembly drawing AmaRoc 31 of 36... -
Page 32: General Arrangement Drawing
For dimensions S and L please refer to the operating manual of the submersible mixer “ [550 mm] “ [100 x 100 x 3 mm] or “ [100 x 100 x 5 mm] KSB scope of supply “ [450 mm] “ [M16 x 250] “ [800 mm] 6“... -
Page 33: General Arrangement Drawing - Special Models
33“ [837 mm] 6“ “ [248 mm] [152 mm] “ “ “ “ “ 3“ “ “ [340 [340 [340 [340 Fig. 14: Special models - shaft center heights 43 " [1100 mm] and 70 " [1800 mm] AmaRoc 33 of 36... -
Page 34: Certificate Of Decontamination
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields AmaRoc 34 of 36... -
Page 35: Index
Explosion protection 16, 28 Fastening 13 Faults Causes and remedies 30 Guide rail 13 Key to safety symbols/markings 7 Other applicable documents 6 Preservation 10 Return to supplier 10 Safety 7 Safety awareness 8 Scope of supply 14 Servicing/Maintenance 29 Storage 10 Submersible mixer stand 12 Tightening torques 29 Transport 9 Warnings 7 AmaRoc 35 of 36... - Page 36 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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