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Indexator XR 400 Service Manual

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ROTATOR
XR 400
www.indexator.com
Servicemanual
IMPORTANT!
Read through the service manual carefully and
make sure that you understand the content
before starting the service.
1049170
2018-02-16

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Summary of Contents for Indexator XR 400

  • Page 1 Servicemanual ROTATOR XR 400 IMPORTANT! Read through the service manual carefully and make sure that you understand the content before starting the service. 1049170 www.indexator.com 2018-02-16...
  • Page 2 GENERAL This service manual has been produced inhouse Indexator and can show the special tools and equipment that are used in the production. Alternative equipment can also be used. Vi are contstantly improving our products and reserve the right to make design changes without introducing them on products that have already been delivered.The same applies to maintenance and other service...
  • Page 3 COMPONENTS RESERVDELAR 8400003 XR 400 SPARE PARTS Indexator Rotator Systems AB Box 11, S -922 21 Vindeln, Sweden Tel + 46 933 148 00, Fax + 46 933 148 99 1049170 2018-02-16 © Indexator Rotator Systems AB E-mail: rotator@indexator.com, www.indexator.com...
  • Page 4 6005 146 Tätningsats lager Seal kit bearing Indexator Rotator Systems AB Box 11, S -922 21 Vindeln, Sweden Tel + 46 933 148 00, Fax + 46 933 148 99 E-mail: rotator@indexator.com, www.indexator.com 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 5 Every 40 hours rotate 10 rounds. RECOMMENDED TOOLS PART. NO DESCRIPTION 1077 106 Glide seal remover 1 st 8000 581 Vane compressor 1 st 4000 828 Assembly tool motor 1 st 3122 155 Tool motor 1 st 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 6 Put the rotator upside down and remove the manifold block. WARNING! If the rotator is normally positioned the transmision can fall down if the bottom plate is loosened! Remove the bottom plate by loosen 4 pcs of M8x12 screws. 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 7 Lift up the transmission. Use 2 pcs of M10 screws to create a good grip and prevent any risk of injury. NOTE! Risk of injury! Remove 3 pcs of M8x60 screws in the lower link. Lift off the lower link. 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 8 Remove the o-rings from the rotator shaft. Only for C model. Remove the o-ring for the c-channel on the rotator shaft. Remove wiper seal. 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 9 Remove 15 pcs M12x110 screws to loosen the motor part. Disassemble the stator lower by carefully bending from two directions. Note! Important to get it straight up. Remove the seal in stator lower. 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 10 Only for C model. Remove the two seals in stator lower. Clean the seal seats in stator lower thoroughly, using cotton buds and oil for example. Assemble a new seal in stator lower. 1049170 2018-02-16 © Indexator Rotator Systems AB...
  • Page 11 If needed change the wiper seal in stator lower. Lubricate the new seals. Only for C model. Assemble a new seal in stator lower. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 12: Indexator Rotator Systems Ab

    Assemble a new seal in stator lower. Only for C model. Lubricate the new seals. Remove the o-ring from the stator frame. Clean the seal seat. Lubricate the new seal and install it. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 13: Indexator Rotator Systems Ab

    Knock - with care - the stator lower the whole way down with a plastic mallet. Assemble the tool, for holding the motor parts together, on the motor. Part no. 3122155 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 14: Indexator Rotator Systems Ab

    Disassemble the plugs/fittings from the grapple- and rotation inlets. That will make it easier to lift the motor off. Lift the motor off from stator upper. Remove the o-ring in stator upper. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 15: Indexator Rotator Systems Ab

    Remove the three seals in stator upper. Clean the seal seats in stator upper. Lubricate the new seals. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 16: Indexator Rotator Systems Ab

    Assemble the three new seals in stator upper in the order: blue-white-blue. Lubricate the new o-ring. Assemble the new o-ring in stator upper. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 17: Indexator Rotator Systems Ab

    Make sure that the dowel pins are assembled. To make the reassembly of the motor easier, make a mark on the outside of the stator frame where the holes for the dowel pins are positioned. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 18: Indexator Rotator Systems Ab

    Important that the dowel pins are in the right positions! It can be of some help to position the motor if one of the M12 screws is put in its hole. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 19: Indexator Rotator Systems Ab

    Assemble 15 pcs M12x110 screws. Crosswise tightening. Torque the screws 120 Nm. Assemble new seals on the rotator shaft. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 20: Indexator Rotator Systems Ab

    Assemble the wiper seal between rotator shaft and stator lower. For s/n before 1605714. Lubricate the new seals. Note! The ”flat” side upwards, the ”lip” downwards. Assemble the plugs/fittings for grapple and rotation in stator upper. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 21: Indexator Rotator Systems Ab

    Position the lower link so that the three M8 holes alignes with three threaded holes on the slewing bearing. Assemble the lower link. Assemble 3 pcs M8x60 screws. Torque 33 Nm 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 22: Transmission

    Use 2 pcs of M10 screws to create a good grip and prevent any risk of injury. NOTE! Risk of injury! Assemble the bottom plate with 4 pcs M8x12 screws. Torque 33 Nm. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 23: Indexator Rotator Systems Ab

    Attach the grapple ports (G, G0) in stator upper to a hydraulic powerpack. Pressurize to 20 MPa for 20 seconds. Note! The grapple outlets (G, G0) on the manifold block have to be sealed by steel plugs before testing! 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 24: Indexator Rotator Systems Ab

    Detach the rotator from the link. Secure the rotator and tool so it will not cause any danger! Identify the slewing bearing: Two ”dots” => seal kit bearing number 6005146 Remove the seal from the slewing bearing. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 25: Indexator Rotator Systems Ab

    Dry the surface of the slewing bearing clean with paper. Clean the seal groove. Important! Do not stretch the new seal more than necessary to enter the rotator. Position the seal with the ”lip” against the slewing bearing. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 26: Indexator Rotator Systems Ab

    Make sure that the seal gets into the groove on the slewing bearing correctly. Assembly can be made by hand. Inspect that all parts of the seal is seated in the groove on the whole round. Correct positioned seal. 1049170 2018-02-16 © Indexator Rotator Systems AB...

  • Page 27: Indexator Rotator Systems Ab

    Assemble back the rotator and the link. 1049170 2018-02-16 © Indexator Rotator Systems AB...

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