1. Manuals
  2. Brands
  3. Agito Manuals
  4. Controller
  5. AG300 series
  6. Hardware user manual

Agito AG300 series Hardware User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
File name:
AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx
Date:
October 30, 2018
Version:
2.2
Author:
Sapir Eyal
Pages:
45
CTL01-3A-03, AMP01-2A-02
Hardware User's Manual
AG300 Family
Page 1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AG300 series and is the answer not in the manual?

Questions and answers

Related Manuals for Agito AG300 series

Summary of Contents for Agito AG300 series

  • Page 1 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: AG300 Family CTL01-3A-03, AMP01-2A-02 Hardware User's Manual Page 1...
  • Page 2 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Revision control table Version Description Date Initial (based on Hardware Manual of previous hardware April 27, 2016 versions) Corrections and additions by Gregory April 28, 2016...

  • Page 3: Table Of Contents

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Table of contents Scope RODUCT STRUCTURE AG300-CTL01-3A-03 AG300-DRV01-2A-03 UMBER OF AXES UPPORTED MOTOR TYPES RODUCTS VARIANTS Standalone controller – AG300-CTL01-3A-03 OGIC POWER CONNECTOR Controller –...
  • Page 4 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Dimensions AG300-CTL01-3A-03 STANDALONE CONTROLLER AG300-CTL01 INTEGRATED CONTROL UNIT Environmental conditions Page 4...

  • Page 5: Scope

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Scope This manual describes hardware interfaces of the AG300-CTL01-3A-03 (version 3) as a standalone controller and also as a complete control unit, when supplied as a drive, together with the AG300-AMP01-2A-02 (version 2).

  • Page 6: Ag300-Drv01-2A-03

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: AG300-DRV01-2A-03 The following picture shows the AG300-DRV01-2A-03 control unit, which consists of the AG300- CTL01-3A-03 (controller board, version 3) and the AG300-AMP01-2A-02 (amplifier board, version 2).

  • Page 7: Supported Motor Types

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Supported motor types The AG300 control unit can control and drive the following motor types: ▪ Up to 2 DC-Brushless, DC-Brush, Voice coil or Bipolar Stepper motors (each motor defined independently).

  • Page 8: Standalone Controller - Ag300-Ctl01-3A-03

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Standalone controller – AG300-CTL01-3A-03 This document provides a detailed description of all the interfaces of the overall (DRV) control unit product (controller + amplifier).
  • Page 9 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: The controller includes a built-in protection to avoid damage in case of inversed polarity at the input power. Note –...

  • Page 10: Control Unit (Drv) Interfaces

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Control Unit (DRV) Interfaces The following sections provide detailed definition of the connectors and the electrical interfaces of the controller board and the amplifier board when assembled as an integrated control unit (DRV) product.

  • Page 11: Controller - J3/J4 - Can Bus, Rs-232 And Rs-485

    RS2-32 input (comes towards AG300) RS232_TX RS-232 output (comes from AG300) RS485_B In/Out RS-485 bus, inverted RS485_A In/Out RS-485 bus, not inverted Sync In/Out Synchronization line (future use, consult Agito) CAN_L In/Out CAN bus negative line CAN_H In/Out CAN bus positive line Page 11...

  • Page 12: Controller - J5 - Micro Usb

    The RS-485 lines have built-in, fixed (not optional) 120 ohms terminator. This may degrade the communication performance in case too many units are placed on the RS-485 chain. Please consult Agito in such case (in future versions this built-in RS-485 terminator may be removed. In such case Agito will inform the customers in advance).

  • Page 13: System/Motor Side Interfaces

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Note: RS-232 Bridge: The Micro USB connection is implemented using an internal bridge from USB to RS-232 (UART).
  • Page 14 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Name Type Description PWR - OUT 5V for user usage (up to 0.5A, each connector) Reference for 5V and differential signals Encoder_1P Differential output, not inverted Encoder_1N...
  • Page 15 The internal design of the A, B and Z signals interfaces supports, by default, differential inputs. However, with a dedicated assembly, it can support, without any external component, also single ended encoders. Please consult Agito in case your application uses single ended encoders or any other special, non-differential interface.

  • Page 16: Controller - J9 - I/O Port (Isolated I/Os And Analog I/Os)

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Controller – J9 – I/O Port (Isolated I/Os and Analog I/Os) This section describes the details of J9, which provides the generic discrete, isolated, I/Os of the controller, as well as its analog outputs and 3 of its 4 analog inputs.
  • Page 17 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Function Type Comments Common pin (power or return, depending on external OC_INPUT_1234_Common PWR - IN connection) for discrete, isolated, inputs 1 to 4 Common pin (power or return, depending on external OC_INPUT_5678_Common PWR - IN...
  • Page 18 Note – Analog output are not supported in some of the product variants: Some variants of the product do not support the analog outputs. Please consult Agito for ordering the correct variant in case you need analog outputs for your application.
  • Page 19 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Electrical interfaces – Discrete, Isolated, outputs: ▪ The interface circuit is identical for outputs 2 to 4. ▪...
  • Page 20 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: 2. For additional and more detailed data, please write to our support team. Electrical interfaces – Discrete, Isolated, inputs: The interface circuit is identical for inputs 1 to 4, which are organized as a single group.
  • Page 21 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: ▪ Clearly, one group can be wired to interface external NPN devices and another group can be wired to interface PNP devices. However, within a group, all interfaces should be the same, as they are based on the connection of the group common pin.
  • Page 22 ▪ For dedicated (non-differential) analog input formats, as shown in the above table, or for any other type, please consult Agito for dedicated hardware variants of the product. ▪ The controller software provides parameters to control the analog input reading, as follows: ❖...

  • Page 23: Additional System/Motor Side Interfaces

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Additional System/motor side interfaces This section describes the additional connectors that are aimed to interface with the system side (additional I/O's…).
  • Page 24 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Name Type Description Input 15, differential, negative pin Input 16, differential, positive pin differential input, SW: DInPort(bit 15) Input 16, differential, negative pin Input 17, differential, positive pin differential input, SW: DInPort(bit 16)
  • Page 25 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: (*) The Abort input is a software safety mechanism, to disable all motors, by software. The motors are disabled when there is no current at this specific input and the user has no access to bypass this logic.
  • Page 26 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Electrical interfaces – Differential inputs: ▪ The electrical interfaces of differential inputs 5 to 8 are identical to those of inputs 1 to Note that each differential input has 120 ohms terminator.
  • Page 27 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Electrical interfaces – Differential outputs: ▪ The differential outputs are disabled immediately after power on, till they are controlled by the software and the user defined parameters.

  • Page 28: Controller - J11 - Central-I

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Controller – J11 – Central-i This connected is for a future functionality of the controller. In some variants of the product it is not even assembled.

  • Page 29: Dip Switches

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: DIP Switches The controller board includes 8 DIP switches as shown in the following figure: The DIP switches have few purposes, such as defining the address offset of the unit over a CAN Bus daisy chain connection or Ethernet IP value and also some other internal purposes, all as described in the following table.
  • Page 30 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: DIP Switch # Function Description CAN Bus terminator See above. Force download FW Keep always at off state. Forces the controller to default communication parameters as follows (bypassing other parameters in the...

  • Page 31: Amplifier Board Connectors

    The AG300 controller and amplifier are designed to support fully isolated power supplies, one for the amplifier and the motor and one for the controller. Such operation requires a dedicated hardware variant. Please consult Agito in case you would like to consider this scheme. Page 31...

  • Page 32: Amplifier - J22 - Motor Phases

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: The amplifier does not include a protection against inversed polarity at the input power. Manufacturer: DEGSON (Phoenix compatible) P/N (product side): 2EDGRC5.0802P14H Pitch:...
  • Page 33 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Pin 1 Manufacturer: DEGSON (Phoenix compatible) P/N (product side): 2EDGRC5.0808P14H Pitch: 5.08mm For two Brushless motors: Name Type Description Motor A Phase A...
  • Page 34 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Motor A Phase - Do not connect Chassis Chassis Use for screening of the motor cable Chassis Chassis Use for screening of the motor cable Motor B Phase +...
  • Page 35 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: In the future, the product will also support controlling and driving of three Brush (or Voice coil) motors, with no hardware change.

  • Page 36: External Connection To The Chassis

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: External connection to the chassis The AG300 unit is equipped with a screw on the product's base, aimed for chassis connection (power supply cable, shielding of other cables, etc.)m as shown in the following figure: The chassis, within the product, is not connected to the power supply ground.
  • Page 37 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Manufacturer: Samtec Inc. P/N (product side): TFM-104-02-L-DH Cable connector P/N: ISDF-04-D-M Crimp P/N: CC03R-2830-01-G Other options are possible; please, consult with the manufacturer. Name Type Description...
  • Page 38 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: (enough) current is driven through an STO input, the state of this input is "safe". When no (not enough) current is driven through an STO input, the state of this input is "unsafe".

  • Page 39: Amplifier - J24 - Static Brakes

    File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Amplifier – J24 - Static brakes Pin 1 Manufacturer: DEGSON (Phoenix compatible) P/N (product side): 15EDGRC3.504P1400AH Pitch: 3.5mm Name Type...
  • Page 40 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Page 40...

  • Page 41: Amplifier - J25 - Regeneration

    (it is not required for the Regeneration implementation). In future versions of this Power GND product (and in similar products from Agito) the Regeneration connector will be a two pins connector and this pin will be removed.
  • Page 42 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: • Let the regeneration resistor cool down before touching it. Unplug it only when the controller power is off. •...
  • Page 43 Please consult Agito in case you prefer to use the product without this metal base to reduce its overall dimensions (typically if the product is anyhow assembled on a metal base which is part of the machine).
  • Page 44 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: AG300-CTL01 integrated control unit The following figures present the dimensions of the AG300-CTL01 integrated control unit (controller board plus amplifier board). Page 44...
  • Page 45 File name: AG300 - Hardware Manual - CTL V3, AMP V2 - Version 2.2.docx Date: October 30, 2018 Version: Author: Sapir Eyal Pages: Environmental conditions Requirement Units Allowed range C Operational temperature 0 to 50 C Storage temperature -20 to 70 Humidity <90 ...

This manual is also suitable for:

Ag300-amp01-2a-02Ag300-ctl01-3a-03Ag300-drv01-2a-03

Table of Contents