Summary of Contents for Siemens milltronics TEST CHAIN
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Instruction Manual April 2005 milltronics TEST CHAIN...
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The user is responsible for all changes and repairs made to the device by the user or the user’s agent. • All new components are to be provided by Siemens Milltronics Process Instruments Inc. • Restrict repair to faulty components only.
Table of Contents Safety Notes ......................... 1 Unit Repair and Excluded Liability .................. 1 The Manual .......................... 1 Application Examples ..........................2 Test Chain Calibration ....................... 2 Advantages ...............................2 Technical Data and Specifications ................. 3 Test Chain Design and Features ......................3 Double Roller Bushed Test Chain ......................4 Chain Position and Restraints ......................4 Chain Position and Restraints (cont’...
The user is responsible for all changes and repairs made to the device by the user or by the user’s agent. • All new components are to be provided by Siemens Milltronics Process Instruments Inc. • Restrict repair to faulty components only.
Other configurations may also apply. In all examples, substitute your own application details. If you require more information, please contact your Siemens Milltronics representative. For a complete list of Siemens Milltronics representatives, go to: www. siemens.com/processautomation. Test Chain Calibration...
Technical Data and Specifications The test chain assembly is available in two components: the test chain and the reel. Test Chain Design and Features • Chains are configured as single width or double width roll sets in pitches of 4” (10 cm) or 6”...
Double Roller Bushed Test Chain chain length to center line of last roller washer test chain test chain roller link test chain shackle shaft length roller shaft (removable) pitch roller pin (st. steel) roller diameter Chain Position and Restraints Chain position is critical to accurate scale calibration. To ensure proper position, please account for the following: •...
Chain Reel Location On incline conveyors, the chain reel must be carefully installed upstream of the scale weighbridge so the chain rolls out with the movement of the belt. "Upstream" is when you look from the conveyor tail or infeed end towards the head or discharge end of conveyor. On a level conveyor, locate the reel prior to the scale position.
Reels may have from one to three chain compartments (widths vary according to the width of the specific test chain). • Compartment width is one to two inches wider than the length of the chain roller pins or shafts. Each compartment is made of ¼” (6.5 mm) thick discs available in diameters of 36”...
Chain load range for each gear-motor Chain Load Horsepower Up to 800 lbs 0.75 800 to 1100 lbs 1100 to 1800 lbs 1800 to 2400 lbs 2400 to 3600 lbs 3600 to 5000 lbs Test Chain and Reel Selection A calibration range is generally targeted between 50% to 80% of the maximum design load.
• Mechanical assistance may be required to lift the chains onto the conveyor. The Siemens Milltronics test chain storage reel requires a support steel structure for installing above the conveyor. Locate an area suitable for the storage reel for flat or inclined conveyors upstream of the belt scale’s location toward the head pulley.
Installing Position local control station within direct viewing of the storage reel and the belt scale. Minimum requirements for the control station (supplied by customer): • Forward / Reverse or Raise / Lower • Three position (on, off, on) spring return configuration Upright posts constructed of angle iron may be placed at opposite end of the test chain.
Run conveyor at the normal operating belt speed and observe the performance of the test chain. The rollers of the chain should run freely without incident and track centrally to the middle of belt. No side motion or “snaking” should be observed. Snaking causes the results to be non repeatable and varying.
Test Chain Mass (without shackles) Lb or Kg Length stretched, reference from center of first Ft or M roll to center of last roll. Roller Pitch: from technical data. Ft or M Weight of 1 link: Lb or Kg Mass + weight of 2 links Lb/ft or Kg/M Stretched length + 1 Pitch Chain Length Ft...