Page 2: Table Of Contents
Repair Procedures: Suspension – Z-Bar Suspension – Wheel Alignment Fender Cover Inner Wheel Liner Rear Adjust Headlamp Engine Oil – Change Luggage Bin Turbo Oil Return Hose Bleed Steering Fluid Air Filter – Replace Engine Oil Level Coolant – Drain Fluid Lift Vehicle Clutch –...
Page 3 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Roof Panels Fenders Fuel Filler / AA-RM-02A04-03-001 - Remove/install fender cover - Inner Remove fender cover - Inner Care Work carefully to prevent paint Point: damage. 1. Open luggage compartment lid. Care Start pulling up cover fender from Point:...
Page 4 Care Start with front edge because of firtree clip and ensure alignment with hole. Point: 1. Install components in reverse order.
Page 5: Adjust Headlamp
Instructions FG02 Body Systems / A02 Exterior Trim Lighting Wipers / Frontlamps Side Markers / AA-RM-02A02-04-003 - Adjust headlamp Preparation work AA-RM-02A04-03-001 Remove/install fender cover - Inner Care Use suitable headlamp alignment equipment. Point: Care First technician carries out adjustment, whilst second technician operates headlamp alignment equipment. Point: Adjust headlamp Care...
Page 6: Luggage Bin
Instructions FG02 Body Systems / A02 Exterior Trim Lighting Wipers / Luggage Cell Ducts Wheelarch Liners / AA-RM-02A02-03-004 - Remove/install luggage bin - Rear Remove luggage bin - Rear 1. Open luggage compartment lid. 2. Remove contents of luggage bin. 3.
Page 7 Torque settings FG02 Body Systems / A02 Exterior Trim Lighting Wipers / Luggage Cell Ducts Wheelarch Liners / AA-RM-02A02-03-004 - Remove/install luggage bin - Rear Description Dimension Value Bolt luggage bin - Rear M6 x 16 4 Nm...
Page 8 Instructions FG03 Chassis / D01 Steering System / Steering System / AA-RM-03D01-01-008 - Fill/bleed fluid - Steering system WARNING! Risk of injury and poisoning working with hydraulic fluid under pressure! Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure. If any part of the hydraulic circuit has failed, a possibility of the system not depressurising can occur.
Page 9 Care Ensure the car is on the ground. Point: 4. Turn steering wheel from lock (A) to lock (B) three times. 5. Check power steering fluid and fill up if necessary. 6. Install power steering reservoir cap.
Page 10: Engine Oil Level
Instructions FG04 Powertrain / F02 Oil System Engine / Oil System Engine / AA-RM-04F02-01-007 - Check oil level Check oil level Care The oil level check is completed Point: with the engine running at 2000rpm for 40 seconds. 1. The following conditions must be met to allow an engine oil level check to be carried out: Care •...
Page 11 Point: in the Vehicle information section in the left hand instrument cluster display. 2. Start the engine and navigate to the left hand cluster display to oil level check. 3. If all prerequisite conditions have been met you will be taken to the apply throttle screen. Care Allow the engine oil temperature to Point:...
Page 12 pedal is released and the engine speed drops below 2000 rpm during the oil level check, then the oil level check will abort, and return you to the apply throttle screen. The 40 second countdown timer will begin when the oil temperature has exceeded 40°C.
Page 13 the oil level check, release the throttle and abort back to the vehicle info menu. 5. When the timer has reached '0 When the timer has reached '0 Care Point: Care The engine must be switched off Point: and the instrument cluster must be returned to the vehicle info menu before carrying out an oil top up and retest.
Page 14: Lift Vehicle
Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-007 - Lift vehicle on lifting platform DANGER! Risk of death working with lifting platforms! Care must be taken while working with the lifting platform. Death may occur if a vehicle slips or topples off the lifting platform. Position the support plates on the lifting platform support points at the same height.
Page 15 Care Ensure vehicle is in correct Point: orientation to allow door opening. Care Ensure lifting arm pads do not Point: obstruct removal of floor panels. 1. Carefully position lifting arms on jacking points (1). 2. Raise vehicle.
Page 16 Instructions FG03 Chassis / B03 Wheels Tyres / Wheel Assembly / AA-RM-03B03-01-001 - Remove/install wheel Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform Remove wheel 1. Remove wheel bolts in sequence A - E. 130 2. Remove wheel (1). Install wheel...
Page 17 Care Ensure that the tyres are in the correct orientation. All Pzero, all winter, and rear corsa tyres are asymmetric. Point: Front corsa tyres are directional. Care Measure tread depth, check rim and tyre for any damage. Point: 1. Install components in reverse order. 2.
Page 18 nstructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-006 - Cleaning/ Checking carbon ceramic brake disc (CCM)/Iron brake disc (Fe) Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels AA-RM-03C01-01-002 Remove/install brake caliper - front AA-RM-03C01-01-003 Remove/install brake - Disc - front AA-RM-03C02-01-002 Remove/install caliper parking brake AA-RM-03C01-03-001 Remove/install brake caliper - rear...
Page 19 Care Pads and discs can only be cleaned with acetone solvents. Under no circumstances can standard brake cleaner be used. Point: Care The use of a fine grade sand paper to lightly rub the surface is permissable. Point: Cleaning carbon ceramic brake disc (CCM)/Iron brake discs (Fe) and pads 1.
Page 20 1. Use a screwdriver/ punch (A) to initially clear the cross drilled holes of composite build up. 2. Once all holes are cleared, use a pressurised air gun (B) to clean out the final remnants of build up.
Page 21 2. Once all holes are cleared, use a pressurised air gun (B) to clean out the final remnants of build up. Disc replacement required...
Page 22 Care Discs must be renewed in axle sets. Point: Care The brake bedding procedure must be carried out whenever discs are renewed. This is to ensure a good Point: mating condition between the pad and disc. Care When discs are renewed, pad wear must be checked. If pad wear has not reached 50%, they can be re-used Point: if the brake bedding procedure is repeated.
Page 23 Care Cracks will appear on the disc Point: surface if it has been subjected to excessive thermal cycling. 1. If disc surface contains cracks originating from a cross drilled hole (1), it must not exceed 20mm in length. If crack is greater than this, disc must be replaced.
Page 24 Care If there is a build up of CCM on the Point: internal diameter of the disc (1), this is due to it having a higher wear rate at the inner part of the disc (1). 1. This condition (C) should be matched by the pad (2).
Page 25 Care Discs must be replaced if pad Point: wear has reached 100%. If pads have reached 100% wear, there is a high chance that the back plate has come into contact with the braking face (visible mark will be present). 2.
Page 26 Care Any visual change to the braking Point: surface of the disc is caused when the fibres within the CCM experience a high level of thermal input. This then causes the fibres to oxidize, changing the surface appearance. This condition mainly occurs after extreme use, such as racing.
Page 27 must be replaced. See below for examples of the different levels of oxidisation experienced: 3. Disc surface (1) – Immediately after bedding – Do not renew. 4. Disc surface (1) – 200 km racing on track – Do not renew. 5.
Page 28 5. Disc surface (1) – 500 km racing on track – Do not renew. 6. Disc surface (1) – 1000 km hard racing on track – Check disc weight.
Page 29 6. Disc surface (1) – 1000 km hard racing on track – Check disc weight. 7. Disc surface (1) – 1500-2000 km racing on track – Renew disc (end of disc life).
Page 30 7. Disc surface (1) – 1500-2000 km racing on track – Renew disc (end of disc life). Care Tool used when assessing damage must be a precision gauge with a tolerance of 0.1mm. Point: Care If disc is damaged outside of specified figures along the edge of the braking surface, disc must be renewed. Point: Care Any damage on the edge of the braking surface will not affect the disc weight due to the material density.
Page 31 1. If the CCM disc becomes damaged whilst handling due to being dropped or knocked, please use the following guidelines. Width (E) Maximum allowed 4 mm Depth (D) Maximum allowed 3 mm Length (F) Maximum allowed 20 mm Chips Maximum allowed 3 per disc Projected Maximum area allowed 40 area...
Page 32 Care See below examples of damage Point: that may occur to a CCM disc (1), and the relevant action you should employ. 2. Disc Edge – Chip on used disc – Renew disc (1). 3. Disc Cross Drilled Hole – Chip on used disc – Renew disc (1).
Page 33 3. Disc Cross Drilled Hole – Chip on used disc – Renew disc (1). 4. Disc Edge – Chip on disc – Do not renew disc (1).
Page 34 4. Disc Edge – Chip on disc – Do not renew disc (1). 5. Disc Cross Drilled Hole – Chip on disc – Do not renew disc (1).
Page 35 5. Disc Cross Drilled Hole – Chip on disc – Do not renew disc (1).
Page 36 Care If disc minimum weight is reached, renew discs as an axle set. Point: If disc reaches its maximum mileage, there will be no loss in performance but an increased risk of permanently damaging the disc. At every service or replacement of pad, please make a note in the service manual of the disc weight (measured and residual) and mileage of the vehicle.
Page 37 range of +/- 2.5 grams. 1. Put disc on scales. 2. Register measured disc weight. Care If measured weight is within 20g, Point: equal to, or less than the marked minimum weight, the disc must be renewed. Please ensure that discs are renewed in axle sets.
Page 38 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-001 - Remove/install brake pads - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. Remove brake pads - Front...
Page 39 WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness, stomach pains, vomiting, diarrhoea, cramps and unconsciousness. A dose of more than 100 cm3 can have fatal consequences. Contact with brake fluid can cause serious skin damage to unprotected skin.
Page 40 containers. 1. Release brake fluid reservoir cap. 2. Disconnect brake pad wear indicator electrical connector. 3. Remove brake pad securing pins (1). 4. Remove bolt (2) and anti rattle clip. M10 x 38 35 Nm Care Use suitable grip. Point: Protect caliper from damage.
Page 41 system, the pressure in the brake system must not drop during this time. Care Ensure brake components are clean and free from dirt and debris. Point: Observe direction arrow on anti rattle clip. Care Ensure that the pad wear sensor and brake hose are secured with P-clips positioned perpendicular to the Point: brake disc.
Page 42 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-002 - Remove/install brake caliper - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. Remove brake caliper - Front WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness,...
Page 43 • Never put brake fluid in beverage containers. Care Ensure brake fluid connections are Point: clean and free from dirt and debris to avoid contamination. Care Collect the brake fluid that Point: emerges in a suitable container. Care Close off the brake line with a Point: suitable plug.
Page 44 Care Ensure brake fluid connections are Point: clean and free from dirt and debris to avoid contamination. Care Do not let caliper hang on brake Point: hose. 1. Remove bolts (3). M12 x 85 93 Nm 2. Detach caliper (4) and hang in suitable location with cable tie.
Page 45 WARNING! Risk of accident due to lack of braking effect! When the brakes are used for the first time after any work was performed on the braking system’s hydraulics area, the risk of an accident is increased due to an impaired braking effect. Press the brake pedal several times to build up pressure in the brake system after finishing work on the braking system’s hydraulics area and before starting the vehicle.
Page 46 Description Dimension Value Bolt cooling duct - brake caliper M5 x 12 5 Nm Banjo bolt Brake hose - Caliper 42 Nm Bolt Caliper M12 x 85 93 Nm Bolt Caliper M12 x 85 93 Nm...
Page 47 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-003 - Remove/Install brake disc - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels AA-RM-03C01-01-002 Remove/install brake caliper - Front Remove brake disc - Front 1.
Page 48 Care Ensure all brake components are clean and free from dirt and debris. Point: When fitting new brake discs ensure a new brake pad axle set is fitted. 1. Install in reverse order. 2. Apply the footbrake several times to ensure the brake pads are correctly seated. WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness, stomach pains, vomiting,...
Page 49 Torque settings FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-003 - Remove/Install brake disc - Front Description Dimension Value Bolt Brake disc - Hub M6 x 15 10 Nm...
Page 50 Instructions FG03 Chassis / C01 Brake System / Brake Front Pipes / AA-RM-03C01-02-001 Remove/Install brake hose - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/Install wheels WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness, stomach pains, vomiting, diarrhoea, cramps and unconsciousness.
Page 51 Care Use a suitable container to catch Point: the excess fluid. Care Close off the caliper with a suitable Point: plug. 1. Remove banjo bolt (1) and Copper washer. M10 42 Nm 2. Detach union nut (2). M10 17 Nm...
Page 52 2. Detach union nut (2). M10 17 Nm 3. Loosen nut (3). 4. Remove front brake hose (4).
Page 53 3. Loosen nut (3). 4. Remove front brake hose (4). Install brake hose - Front Care Clean area around union. Point: Care Replace Copper washers. Point: 1. Install components in reverse order. 2. Bleed braking system. AA-RM-03C01-01-005 Fill/bleed fluid - Brake system Torque settings FG03 Chassis / C01 Brake System / Brake Front Pipes / AA-RM-03C01-02-001 Remove/Install brake hose - Front...
Page 54 Description Dimension Value Banjo bolt Brake hose - Calliper 42 Nm Union nut Brake pipe - Brake hose 17 Nm...
Page 55 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Rear / AA-RM-03C01-03-003 - Remove/install brake pads - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/Install wheels. Remove brake pads - Rear...
Page 56 WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness, stomach pains, vomiting, diarrhoea, cramps and unconsciousness. A dose of more than 100 cm3 can have fatal consequences. Contact with brake fluid can cause serious skin damage to unprotected skin.
Page 57 containers. 1. Release brake fluid reservoir cap. 2. Disconnect brake pad wear indicator electrical connector. 3. Remove brake pad securing pins (1) and anti rattle clip (2). Care Use suitable grip. Point: Protect caliper from damage. 4. Push caliper pistons back. 5.
Page 58 system, the pressure in the brake system must not drop during this time. Care Ensure brake components are clean and free from dirt and debris. Point: Observe direction arrow on anti rattle clip. Care If iron brakes are fitted to vehicle, proceed to step 2. Point: 1.
Page 59 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Rear / AA-RM-03C01-03-001 - Remove/install brake caliper - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. Remove brake caliper - Rear WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness,...
Page 60 • Never put brake fluid in beverage containers. Care Ensure brake fluid connections are Point: clean and free from dirt and debris to avoid contamination. Care Collect the brake fluid that Point: emerges in a suitable container. Care Close off the brake line with a Point: suitable plug.
Page 61 Care Ensure brake fluid connections are Point: clean and free from dirt and debris to avoid contamination. Care Do not let caliper hang on brake Point: hose. 1. Remove bolts (2). M12 x 85 93 Nm Care Ensure the caliper in a suitable Point: position with cable ties.
Page 62 WARNING! Risk of accident due to lack of braking effect! When the brakes are used for the first time after any work was performed on the braking system’s hydraulics area, the risk of an accident is increased due to an impaired braking effect. Press the brake pedal several times to build up pressure in the brake system after finishing work on the braking system’s hydraulics area and before starting the vehicle.
Page 63 Before mechanical work on Point: Parking Brake components you must set calipers in fully open position. 1. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB Caliper Open.
Page 64 to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB Caliper Open. 4. Remove bolt (1). M6 x 15 10 Nm 5. Remove brake disc (2). Install brake disc - Rear Care Ensure all brake components are clean and free from dirt and debris. Point: When fitting new brake discs ensure a new brake pad axle set is fitted.
Page 65 After mechanical work on Parking Brake components you must set calipers in fully closed position. Point: Care The Parking Brake will be applied ensure it is safe to proceed with this sequence. Point: 5. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 6. Access Sequences section.
Page 66 The Parking Brake will be applied ensure it is safe to proceed with this sequence. Point: 5. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 6. Access Sequences section. 7. Carry out EBP caliper Closed.
Page 67 Instructions FG03 Chassis / C01 Brake System / Brake Rear Pipes / AA-RM-03C01-04-001 Remove/install brake hose - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/Install wheels WARNING! Risk of poisoning and injury when handling brake fluid! Swallowing brake fluid can cause symptoms of poisoning such as headaches, dizziness, stomach pains, vomiting, diarrhoea, cramps and unconsciousness.
Page 68 Care Use a suitable container to catch Point: the excess fluid. Care Close off the caliper with a suitable Point: plug. 1. Remove banjo bolt (1) and copper washer. M10 42 Nm 2. Detach union nut (2). M10 17 Nm...
Page 69 2. Detach union nut (2). M10 17 Nm 3. Loosen nut (3). 4. Remove rear brake hose (4).
Page 70 3. Loosen nut (3). 4. Remove rear brake hose (4). Install brake hose - Rear Care Clean area around union. Point: Care Replace copper washer. Point: 1. Install components in reverse order. 2. Bleed braking system. AA-RM-03C01-01-005 Fill/bleed fluid - Brake system Torque settings FG03 Chassis / C01 Brake System / Brake Rear Pipes / AA-RM-03C01-04-001 Remove/install brake hose - Rear...
Page 71 Description Dimension Value Banjo bolt Brake hose - Calliper 42 Nm Union nut Brake pipe - Brake hose 17 Nm...
Page 72 Before mechanical work on Point: Parking Brake components you must set callipers in fully open position. 1. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB Calliper Open.
Page 73 to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB Calliper Open. 4. Remove pin securing clips (1). 5. Remove pad pins (2) and anti rattle clip (3). 6. Remove electronic parking brake pads. Install pads - Electronic parking brake...
Page 74 The Parking Brake will be applied ensure it is safe to proceed with this sequence. Point: 3. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 4. Access Sequences section. 5. Carry out EPB Calliper Closed.
Page 75 Before mechanical work on Point: Parking Brake components you must set callipers in fully open position. 1. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB Calliper Open.
Page 76 to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB Calliper Open. 4. Disconnect electronic parking brake actuator electrical connector (1). 5. Remove bolts (2). M6 x 12 11 Nm 6. Remove electronic parking brake actuator (3). Install electronic parking brake actuator...
Page 77 The Parking Brake will be applied ensure it is safe to proceed with this sequence. Point: 2. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 3. Access Sequences section. 4. Carry out EPB Calliper Closed.
Page 78 Instructions FG03 Chassis / C02 Parking Brake System / Parking Brake System / AA-RM-03C02-01-002 - Remove/install caliper - Electronic parking brake Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. WARNING! Risk of injury from moving parts! When working on components which can be moved either by hand, by means of electric motors, or hydraulically/pneumatically via linkage, serious injuries can occur to body parts being trapped, crushed or severed.
Page 79 Before mechanical work on Point: Parking Brake components you must set calipers in fully open position. 1. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 2. Access Sequences section. 3. Carry out EPB caliper Open.
Page 80 The Parking Brake will be applied ensure it is safe to proceed with this sequence. Point: 2. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Electronic parking brake (EPB). 3. Access Sequences section. 4. Carry out EPB caliper Closed.
Page 81 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-005 Fill/bleed fluid - Brake system Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels WARNING! Risk of accident due to lack of braking effect! When the brakes are used for the first time after any work was performed on the braking system’s hydraulics area, the risk of an accident is increased due to an impaired braking effect.
Page 82 Care The brake bleeding procedure is Point: carried out using the MDS. The below steps reference the procedure stored on the MDS tool. Connect MDS to vehicle. Open brake reservoir cap (1). Care Tool must deliver 2.2 bar pressure Point: (2) and have a minimum of 2 Litres of brake fluid to carry out procedure correctly.
Page 83 Care Tool must deliver 2.2 bar pressure Point: (2) and have a minimum of 2 Litres of brake fluid to carry out procedure correctly. Connect pressure bleeding tool. Care Pump the brake pedal during each Point: phase of the brake bleeding procedure.
Page 84 Care Pump the brake pedal during each Point: phase of the brake bleeding procedure. Care Pedal pump frequency = 3 Point: seconds applied to 0.5 seconds released. Fit bleed bottle to rear left calliper and open both inner and outer bleed screws (3, 4). M10 17 Nm Pump pedal until no air is present.
Page 85 Care Pedal pump frequency = 3 Point: seconds applied to 0.5 seconds released. Fit bleed bottle to front left calliper and open both inner and outer bleed screws (5, 6). Pump pedal until no air is present. Close bleed screws on front left calliper (5, 6). Care Pedal pump frequency = 3 Point:...
Page 86 Care Pedal pump frequency = 3 Point: seconds applied to 0.5 seconds released. Fit bleed bottle to front right calliper and open both inner and outer bleed screws (7, 8). Pump pedal until no air is present. Close bleed screws on front right calliper (7, Care Pedal pump frequency = 3 Point:...
Page 87 Care Pedal pump frequency = 3 Point: seconds applied to 0.5 seconds released. Fit bleed bottle to rear right calliper and open both inner and outer bleed screws (9, 10). Pump pedal until no air is present. Close bleed screws on rear right calliper (9, 10).
Page 88 Disconnect pressure bleeding tool. Check brake fluid level and fill to the correct level. Pentosin 5.1 or Mobil 1.5.1 Close brake fluid reservoir cap (1). Check functionality. Torque settings FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-005 Fill/bleed fluid - Brake system Description Dimension Value...
Page 89 Instructions FG03 Chassis / C01 Brake System / Brake Discs Calipers Front / AA-RM-03C01-01-004 - Bedding new brake pads/discs CAUTION! New brake pads & discs. If you do not ‘bed-in’ new brake pads &/or discs, the performance of the brakes can be decreased. Follow the sequence of the procedure.
Page 90 1. Slow the vehicle sixteen times from 80 km/h (50 mph) to 30 km/h (19 mph) at 0.3g. The Max starting disc temperature should be 40˚C, whilst the Max disc temperature reached should be 300˚C at the end of the sixteenth stop. The cycle time is around 10 seconds (between brake applications).
Page 91 Slow the vehicle from 48 km/h (30 mph) to 0 km/h (0 mph) at 0.3g 6 times. Allow 60 seconds (1 minute) between each application. Slow the vehicle six times from 100 km/h (62 mph) to 0 km/h (0 mph) at 0.5g. Allow 60 seconds (1 minute) between each application.
Page 92 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-001 - Remove/install floor panel - Engine/fuel tank Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform Remove floor panel - Engine/fuel tank Care Two technicians required. Point: 1.
Page 93 3. Remove bolts (3). M6 x 16 10 Nm 4. Remove engine/fuel tank floor panel (4). Install floor panel - Engine/fuel tank 1. Install components in reverse order. Torque settings FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-001 - Remove/install floor panel - Engine/fuel tank Description Dimension Value...
Page 94 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-002 - Remove/install floor panel - Front - Up to MY14 Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform Remove floor panel - Front - Up to MY14 1.
Page 95 4. Remove bolts (5). M6 x 20 4 Nm 5. Detach floor panel (4). Care With the aid of another technican Point: support the floor panel. 6. Remove bolts (6). M6 x 20 4 Nm 7. Remove floor panel.
Page 96 Care With the aid of another technican Point: support the floor panel. 6. Remove bolts (6). M6 x 20 4 Nm 7. Remove floor panel. Install floor panel - Front - Up to MY14 1. Install components in reverse order. Torque settings FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-002 - Remove/install floor panel - Front - Up to MY14 Description...
Page 97 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-003 - Remove/install floor panel - Tunnel Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform Remove floor panel - Tunnel 1. Remove bolts M6 x 16 (2). M6 x 16 10 Nm 2.
Page 98 Description Dimension Value Bolt Floor panel tunnel M6 x 16 10 Nm...
Page 99 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-005 - Remove/install floor panel - Rear lower extension Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels AA-RM-02A02-03-001 Remove/install wheel arch liner - Rear AA-RM-02A04-04-001 Remove/install floor panel - Engine/fuel tank Care Ensure that the fuel filler drain hose does not become detached from the fuel filler bowl whilst carrying out this procedure.
Page 100 1. Remove jubilee clip 2. Detach hose 3. Remove bolt (1). M? 5 Nm 4. Remove bolts (2). M6 x 20 2 Nm 5. Remove bolts (3). 4.2 x 16 2 Nm 6. Remove floor panel - Rear lower extension (4).
Page 101 5. Remove bolts (3). 4.2 x 16 2 Nm 6. Remove floor panel - Rear lower extension (4). Care Please ensure that the fuel filler drain hose is fitted securely to the fuel filler bowl, and also the left hand floor panel - rear Point: lower extension before installing all pre work components.
Page 102 Description Dimension Value Bolt Rear lower extension - Wheel arch liner 5 Nm Bolt tyre spoiler - front panel M6 x 20 2 Nm Screw tyre spoiler - front panel 4.2 x 16 2 Nm...
Page 103 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-006 - Remove/install tyre spoilers, front guide vanes, rear guide vanes Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. Remove tyre spoilers - Up to MY14 1. Remove screw (1). 2.
Page 104 1. Remove bolts (1). M6 x 20 4 Nm 2. Remove tyre spoilers (2). Remove front guide vanes...
Page 105 1. Remove screws (1). M6 x 16 6 Nm 2. Remove front guide vanes (2). Remove rear guide vanes...
Page 106 1. Remove bolts (1). M6 x 16 2.5 Nm 2. Remove guide vanes (2). Install tyre spoilers, front guide vanes, rear guide vanes 1. Install components in reverse order. Torque settings FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-006 - Remove/install tyre spoilers, front guide vanes, rear guide vanes Description Dimension Value...
Page 107 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-008 - Remove/install floor panel - Transmission Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform Remove floor panel - Transmission 1. Remove bolts (2). M6 x 20 10 Nm 2.
Page 108 3. Disconnect electrical connector (3). 4. Remove transmission floor panel. Install floor panel - Transmission 1. Install components in reverse order Torque settings FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-008 - Remove/install floor panel - Transmission Description Dimension Value...
Page 109 Instructions FG03 Chassis / B01 Front Suspension / Front Suspension LH / AA-RM-03B01-02-003 - Remove/install upper wishbone - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-02A02-03-002 Remove/install wheel arch liner - Front AA-RM-03C01-01-002 Remove/install brake - Caliper - Front. AA-RM-02A02-03-005 Remove/install ducts - Brake disc cooling - Front.
Page 110 Care Ensure correct torque value is Point: applied to the correct bolt size. M8 ( M8 x 30 33 Nm ), M10 ( M10 x 30 63 Nm ). Bolt size dependant on build date. 1. Remove bolts (1). M8 x 30 33 Nm M10 x 30 63 Nm 2.
Page 111 Description Dimension Value Bolt Wishbone - Subframe - M8 M8 x 30 33 Nm Bolt Wishbone - Subframe - M10 M10 x 30 63 Nm Bolt Wishbone - Subframe - M8 M8 x 30 33 Nm Bolt Wishbone - Subframe - M10 M10 x 30 63 Nm...
Page 112 Instructions FG03 Chassis / B01 Front Suspension / Front Suspension LH / AA-RM-03B01-02-002 - Remove/install lower wishbone - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-02A02-03-002 Remove/install wheel arch liner - Front AA-RM-03C01-01-002 Remove/install brake - Caliper - Front. AA-RM-02A02-03-005 Remove/install ducts - Brake disc cooling - Front.
Page 113 1. Remove bolt (1). M5 x 10 5 Nm 2. Remove bolt (2). M10 x 85 60 Nm Care Use the pre set special tool to Point: achieve full access to the bolts, and to achieve the correct torque value. Care Ensure correct torque value is Point:...
Page 114 Carry out steps 2 to 4, if a front lower wishbone is refitted or a new one is fitted. Point: 2. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Power Chassis Control Unit (PCCU). 3. Access Sequences section. 4. Carry out Damping Sensor Calibration.
Page 115 Instructions FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-001 - Remove/install upper wishbone - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels AA-RM-02A02-03-001 Remove/install wheel arch liner - rear AA-RM-03C01-03-001 Remove/install brake caliper - rear AA-RM-02A02-03-007 Remove/Install cooling duct Remove upper wishbone - Rear...
Page 116 Care Convex washers on left hand side Point: only. Plain washer on right hand side. 1. Remove bolt (1). M14 x 60 100 Nm Care Observe excentric stepped Point: washer. Care Use ball joint splitter to separate. Point: 2. Remove nut (2). M14 100 Nm Care Use the pre set special tool to Point:...
Page 117 Care Use the pre set special tool to Point: achieve full access to the bolts, and to achieve the correct torque value. Care Ensure correct torque value is Point: applied to the correct bolt size. M8 ( M8 x 25 33 Nm ), M10 ( M10 x 30 63 Nm ).
Page 118 Description Dimension Value Bolt Drop link M14 x 60 100 Nm Nut Upper wishbone - Upright 100 Nm Bolt Wishbone - Subframe - M8 M8 x 25 33 Nm Bolt Wishbone - Subframe - M10 M10 x 30 63 Nm Bolt Wishbone - Subframe - M8 M8 x 25 33 Nm...
Page 119 Instructions FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-002 - Remove/install lower wishbone - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels AA-RM-02A02-03-001 Remove/install wheel arch liner - rear Remove lower wishbone - Rear 1.
Page 120 3. Remove bolt (3). M14 x 110 90 Nm 4. Detach bolt (4). M10 x 70 60 Nm Care Use the pre set special tool to Point: achieve full access to the bolts, and to achieve the correct torque value. Care Ensure correct torque value is Point:...
Page 121 Care Use the pre set special tool to Point: achieve full access to the bolts, and to achieve the correct torque value. Care Ensure correct torque value is Point: applied to the correct bolt size. M8 ( M8 x 25 33 Nm ), M10 ( M10 x 30 63 Nm ).
Page 122 Carry out steps 2 to 4, if a rear lower wishbone is refitted or a new one is fitted. Point: 3. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Power Chassis Control Unit (PCCU). 4. Access Sequences section. 5. Carry out Damping Sensor Calibration.
Page 123 Instructions FG03 Chassis / D01 Steering System / Steering System / AA-RM-03D01-01-001 - Remove/install track rod Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels Remove track rod Care Only remove battery and washer Point: fluid reservoir if removing left hand track rod.
Page 124 Care Ensure the mark is clear and will Point: not wipe off before new track rod is fitted. 4. Mark steering arm thread (4) with position of track rod (m). 5. Remove track rod (3), counting the number of full rotations it takes to remove. Care Count the number of full rotations while installing the track rod.
Page 125 Description Dimension Value Track rod - steering rack 30 Nm...
Page 126 Instructions FG03 Chassis / B01 Front Suspension / Front Suspension LH / AA-RM-03B01-02-004 - Remove/install upright - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-03C01-01-002 Remove/install brake - Caliper - Front. AA-RM-02A02-03-005 Remove/install ducts - Brake disc cooling - Front. AA-RM-03C01-01-003 Remove/install brake - Disc - Front.
Page 127 1. Remove nut (1). M12 70 Nm Care Use suitable ball joint separator. Point: 2. Detach track rod ball joint (2) from upright (3). 3. Remove nut (4). Care Use suitable ball joint separator. Point: 4. Detach lower wishbone ball joint (5) from upright (3) 5.
Page 128 Care Use a plain M14 half nut and wind Point: onto the upper and lower ball joint threads. Torque these nuts (5, 6) to M14 60 Nm . Once torque has been achieved, remove slave nuts and fit specified nuts (5, 6). Torque these nuts (5, 6) to M14 100 Nm Care If refitting or renewing camber...
Page 129 Instructions FG03 Chassis / B01 Front Suspension / Front Suspension LH / AA-RM-03B01-02-001 - Remove/install wheel hub assembly - Front Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-02A02-03-005 Remove/install ducts - Brake disc cooling - Front. AA-RM-03C01-01-002 Remove/install brake - Caliper - Front.
Page 130 1. Remove bolts and washers (1). M12 x 30 70 2. Remove wheel hub (2). Install wheel hub front Care Renew hub nut if it has been detached. Point: Tighten up hub nut to 320 Nm and stave it over. 1.
Page 131 Instructions FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-007 - Remove/install tie rod - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-02A02-03-001 Remove/install wheel arch liner - rear. Remove tie rod - Rear Care Use ball joint splitter to separate.
Page 132 2. Pull back dust cover (2). 3. Unscrew tie rod (3) from aluminium subframe (4). M16 x 1.5 80 Nm 4. Remove tie rod (3). Install tie rod - Rear Care Apply an initial torque of 70Nm to the tie rod. Then apply a secondary torque of 80Nm. M16 x 1.5 80 Nm Point: 1.
Page 133 Description Dimension Value Nut Tie rod - Upright 70 Nm Bolt Tie rod - Aluminium subframe M16 x 1.5 80 Nm Bolt Tie rod - Aluminium subframe M16 x 1.5 80 Nm...
Page 134 Instructions FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-003 - Remove/install upright - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-03C02-01-002 Remove/install caliper parking brake. AA-RM-03C01-03-001 Remove/install brake caliper - rear. AA-RM-02A02-03-007 Remove/install cooling duct AA-RM-03C01-03-002 Remove/install brake disc - rear.
Page 135 Remove electronic park brake (EPB) caliper bracket bolts. Remove EPB caliper bracket. Remove driveshaft nut (1). M26 320 Nm Remove nut (2). M12 70 Nm Care Use ball joint separator. Point: Detach track rod from upright. Remove bolt (3). M14 x 110 90 Nm Remove nut (4).
Page 136 Remove nut (2). M12 70 Nm Care Use ball joint separator. Point: Detach track rod from upright. Remove bolt (3). M14 x 110 90 Nm Remove nut (4). Care Observe excentric stepped Point: washer. Care Use ball joint separator. Point: Detach upper wishbone (5) from upright (6).
Page 137 Care Use a plain M14 half nut and wind Point: onto the upper and lower ball joint threads. Torque these nut (4) to M14 60 Nm . Once torque has been achieved, remove slave nuts and fit specified nut (4). Torque these nut (4) to M14 100 Nm 1.
Page 138 Instructions FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-004 - Remove/install hub - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-03C02-01-002 Remove/install caliper parking brake. AA-RM-03C01-03-001 Remove/install brake caliper - rear. AA-RM-02A02-03-007 Remove/install cooling duct AA-RM-05M02-01-007 Remove/install sensor - rear wheel speed AA-RM-03C01-03-002 Remove/install brake disc - rear.
Page 139 1. Remove bolts (1). M12 x 30 70 Nm 2. Remove hub (2) from upright (3). Install hub - Rear 1. Install in reverse order. 2. Check chassis geometry AA-RM-03B03-01-002 - Perform a wheel alignment check . Torque settings FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-004 - Remove/install hub - Rear Description Dimension Value...
Page 140 Instructions FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-006 - Remove/install drop link Preparation work AA-RM-02A04-04-007 Secure/Lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/Install wheels. Remove drop link 1. Detach wheel arch liner in mounting area. Care Mark upper side of drop link.
Page 141 Care During assembly do not apply tension to Z-bar. Point: 1. Install in reverse order. Torque settings FG03 Chassis / B02 Rear Suspension / Rear Suspension LH / AA-RM-03B02-01-006 - Remove/install drop link Description Dimension Value Bolt Drop link M14 x 60 100 Nm...
Page 142 Instructions FG03 Chassis / B02 Rear Suspension / Z Bar Assembly / AA-RM-03B02-04-001 - Remove/install Z-bar Preparation work AA-RM-02A04-04-007 Secure/Lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/install wheels. AA-RM-02A04-04-001 Remove/install floor panel engine/fuel tank. AA-RM-02A04-04-004 Remove/install rear diffusor. Remove Z-bar 1. Detach wheel arch liner in mounting area on both sides.
Page 143 1. Detach wheel arch liner in mounting area on both sides. Care Convex washers on left hand side Point: only. Plain washer on right hand side. 2. Remove bolts (1) on both sides of Z-bar. M14 x 60 100 Nm Care Observe the position of shims.
Page 144 Care Observe the position of shims. Point: 3. Remove bolts (2). M8 x 20 23 Nm 4. Remove Z-bar (3). Install Z-bar 1. Install components in reverse order. Torque settings FG03 Chassis / B02 Rear Suspension / Z Bar Assembly / AA-RM-03B02-04-001 - Remove/install Z-bar Description Dimension Value...
Page 145 Instructions FG03 Chassis / B03 Wheels Tyres / Wheel Assembly / AA-RM-03B03-01-002 - Perform a wheel alignment check Ensure the vehicle is on level ground. Care Apply the following adjustments to the ride height figures if the tank is full with driver: Front -2mm / Rear - Point: 3mm.
Page 146 Check for signs of wear or damage to the suspension components. Carry out vehicle alignment. Connect McLaren Diagnostic System, proceed to Diagnostic Toolbox within Steering Angle Sensor (SAS). Access Quick Test section check if update is available. Proceed with Flashing if required.
Page 147 Instructions FG02 Body Systems / A02 Exterior Trim Lighting Wipers / Luggage Cell Ducts Wheelarch Liners / AA-RM-02A02-03-001 - Remove/install wheel arch liner - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/Install wheel. Remove wheel arch liner - Rear 1.
Page 148 2. Remove bolts (2). M6 x 16 5 Nm 3. Partially remove wheel arch liner. 4. Disconnect tyre pressure monitor trigger electrical connector (4). 5. Remove wheel arch liner (5).
Page 149 4. Disconnect tyre pressure monitor trigger electrical connector (4). 5. Remove wheel arch liner (5). Install wheel arch liner - Rear Care Ensure tyre pressure monitor trigger electrical connector is located correctly. Point: 1. Install components in reverse order. Torque settings FG02 Body Systems / A02 Exterior Trim Lighting Wipers / Luggage Cell Ducts Wheelarch Liners / AA-RM-02A02-03-001 - Remove/install wheel arch liner - Rear Description...
Page 150 Instructions FG04 Powertrain / F02 Oil System Engine / Oil System Engine / AA-RM-04F02-01-011 - Drain/fill fluid - Engine oil Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A04-04-001 Remove/install floor panel - engine/fuel tank Drain fluid - Engine oil 1.
Page 151 Care Ensure header tank clamps do not Point: drop into the engine bay. 2. Remove bolts with washers (2). M6 x 16 6 Nm Care Use 10mm flexi-head ratchet Point: spanner. Care Spacer is fitted between bracket Point: and nut. Ensure this does not fall into the engine bay.
Page 152 3. Remove nut (3). M6 6 Nm Care Ensure that the hoses connected Point: to the coolant reservoir do not become detached, put under high tension, or become damaged during detachment and moving of the coolant reservoir to gain access to oil filter cap. Protect the area sufficiently before carrying out this step.
Page 153 Care Use a suitable container to catch Point: the excess fluid. Care Drain oil whilst at a warm Point: temperature. Allow oil to drain for at least 15 minutes. Care Oil must also be drained from the Point: turbocharger oil return hoses. AA- RM-04F01-01-035 - Remove/ install turbo charger oil return hose Only disconnect the oil return...
Page 154 McLaren Diagnostic System. Under no circumstances should the above mentioned quantity be exceeded. Fill up engine oil slowly using a funnel. Mobil 1 –...
Page 155 McLaren Diagnostic System. Under no circumstances should the above mentioned quantity be exceeded. Fill up engine oil slowly using a funnel. Mobil 1 –...
Page 156 Description Dimension Value Bolt Reservoir coolant - Bracket M6 x 16 6 Nm Nut Reservoir coolant - Bracket 6 Nm Oil filter cap - Engine 25 Nm Plug engine oil drain - engine 24 Nm Bolt engine oil drain - oil tank 18 Nm Oil filter cap - Engine 25 Nm...
Page 157 Instructions FG04 Powertrain / F01 Power Unit / Power Unit / AA-RM-04F01-01-035 - Remove/install turbo charger oil return hose Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A04-04-001 Remove/install floor panel - Engine/fuel tank Remove turbo charger oil return hose WARNING! Risk of burning and fire when handling hot or glowing objects!
Page 158 Care When removing turbocharger oil return hose, catch oil in Point: suitable container. 4. Remove turbocharger oil return hose (4). Install turbocharger oil return hose Care Clean sealing face of old gasket area. Point: Replace oil with the exact quantity that was removed. Replace paper gasket.
Page 159 Bolt Oil drain pipe - Turbo charger/ engine M6 x 16 10 Nm Bolt Oil drain pipe - Turbo charger/ engine M6 x 16 10 Nm ...
Page 160 Instructions FG04 Powertrain / F01 Power Unit / Air Intake System / AA-RM-04F01-02-002 - Remove/install air filter Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/Install wheels AA-RM-02A02-03-001 Remove/Install wheel arch liner – Rear Remove air filter 1. Remove bolts (1) M5 x 16 3 Nm . 2.
Page 161 3. Remove air filter (3). Install air filter Care Ensure filter and airbox are clean and free of debris. Point: 1. Install components in reverse order. Torque settings FG04 Powertrain / F01 Power Unit / Air Intake System / AA-RM-04F01-02-002 - Remove/install air filter Description Dimension Value...
Page 162 Instructions FG03 Chassis / L01 Cooling System / Engine Radiator / AA-RM-03L01-01-005 - Drain/fill fluid - coolant Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform Care Point: Up to MY14 AA-RM-02A04-04-002 Remove/install floor panel - Front Care Point: MY15 onwards AA-RM-02A04-04-002 Remove/install floor panel - Front AA-RM-02A04-04-001 Remove/install floor panel - Engine/fuel tank WARNING!
Page 163 1. Remove coolant reservoir cap (1). Care Use a suitable container to catch Point: the coolant. 2. Detach clamps (2, 4). 3. Detach coolant hoses (3, 5) from water pump and front cover.
Page 164 Care Use a suitable container to catch Point: the coolant. 2. Detach clamps (2, 4). 3. Detach coolant hoses (3, 5) from water pump and front cover. Care Use a suitable container to catch Point: the coolant. 4. Remove clamp (6) right hand side and left hand side.
Page 165 Care Use a suitable container to catch Point: the coolant. 4. Remove clamp (6) right hand side and left hand side. 5. Detach coolant hoses (7) right hand side and left hand side from low temperature radiator. Fill fluid - coolant...
Page 166 Care Renew Oetiker clips on coolant Point: hoses. Ensure Oetiker clip is positioned just outside the positioning mark (furthest from engine block). Install all coolant hoses in reverse order. Care Maximum fill on a dry vehicle is 25 Point: litres of coolant (mix ratio of 50:50 with water).
Page 167 Care Maximum fill on a dry vehicle is 25 Point: litres of coolant (mix ratio of 50:50 with water). Care Use MOBIL 1 Anti Freeze EXTRA . Point: Care Ensure vacuum box is in a higher Point: position than the coolant reservoir throughout the filling procedure.
Page 168 Attach adaptor to coolant reservoir (8). Connect vacuum pump to coolant fill adaptor (8). Connect vacuum box to coolant fill adaptor (9). Close all valves on vacuum box (Venturi 10, Top 11, Lower 12, Fill 13). Attach air line to top box connection (14). Open top and lower valves on the vacuum box (11, 12).
Page 169 Care Only fill vacuum box to half way Point: point. Gradually open Venturi valve (10) to draw coolant mix into vacuum box. Close Venturi valve (10) and fill valve (13) once vacuum box is half full. Remove filler tube (15). Open lower valve (12).
Page 170 Repeat steps 16 – 18 using a completely empty vacuum box. Remove equipment. Once vehicle has been filled, carry out a short vehicle run up and repeat steps 2 - 24. Care Ensure coolant reservoir is filled to Point: the minimum level. Once the reservoir is at the correct level, add an additional 350ml of coolant mix.
Page 171 Instructions FG04 Powertrain / G01 Transmission / Transmission / AA-RM-04G01-01-015 - Drain/fill fluid - Clutch Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels AA-RM-02A02-03-001 Remove/install wheel arch liner - Rear AA-RM-02A04-04-008 Remove/install transmission floor panel Drain fluid - Clutch Care Ensure the clutches are opened, Point:...
Page 172 Care Ensure airbrake is in a retracted Point: position. 2. Stop engine. Care Ensure area around fill plug is Point: cleaned with solvent before removing fill plug (3). 3. Remove fill plug (3). Care Use a suitable container to catch Point: the excess fluid.
Page 173 Care Use a suitable container to catch Point: the excess fluid. 4. Remove both drain plugs (1, 2). Care Allow approximately 5 minutes for Point: oil to drain. 5. Let the oil drain completely. Fill fluid - Clutch Care Renew washer on drain plug. Point: Install drain plug (2).
Page 174 Care Ensure a very clean funnel and pipe are used. Point: Fill using new clutch oil only. Fill clutch fluid to fill plug (3) level. Pentosin FFL-4 Install drain plug (1), torque to 10 Nm to avoid stress damage on threads. Install fill plug (3), torque to 10 Nm to avoid stress damage on threads.
Page 175 Point: Install drain plug (1). 50 Nm Install fill plug (3), torque to 10 Nm to avoid stress damage on threads. Care Ensure the clutches are opened, no gears engaged. Point: Operate the airbrake a minimum of 2 times. Run the engine for 2 minutes at fast idle speed of 2000 rpm. Stop engine.
Page 176 Instructions FG04 Powertrain / G01 Transmission / Transmission / AA-RM-04G01-01-017 - Remove/install filter - Clutch fluid Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A04-04-008 Remove/install transmission floor panel AA-RM-04G01-01-015 Clutch oil drain and refill Remove filter - Clutch fluid 1.
Page 177 2. Remove filter - Clutch fluid (3). Install filter - Clutch fluid Care Ensure filter clutch fluid is clean and free from dirt and debris to avoid contamination. Point: 1. Install components in reverse order. 2. Check transmission for leaks. Torque settings FG04 Powertrain / G01 Transmission / Transmission / AA-RM-04G01-01-017 - Remove/install filter - Clutch fluid Description...
Page 178 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-004 - Remove/install floor panel - rear diffuser Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. Remove floor panel - rear diffuser Care Two technicians required. Point: 1.
Page 179 2. Remove bolts (2). M6 x 16 6 Nm 3. Remove torx bolts (3). M6 x 16 6 Nm 5. Disconnect fog/reverse lamp electrical connector (5). 6. Remove diffuser (6).
Page 180 5. Disconnect fog/reverse lamp electrical connector (5). 6. Remove diffuser (6). Install floor panel - rear diffuser 1. Install components in reverse order. 2. Check functionality of light and camera. Torque settings FG02 Body Systems / A04 Panels Glazing Paint / Floors Diffuser / AA-RM-02A04-04-004 - Remove/install floor panel - rear diffuser Description Dimension Value...
Page 181 Instructions FG04 Powertrain / G01 Transmission / Transmission / AA-RM-04G01-01-014 - Drain/fill fluid - Transmission oil Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A04-04-004 Remove/install floor panel - rear diffuser Care Use a suitable container to catch the excess fluid. Point: Drain fluid - Transmission oil 1.
Page 182 Care Renew drain plug copper washer. Point: Close drain plug (1). 50 Nm Remove the plug (2). Care Use a clean funnel and pipe. Point: Fill up to level plug (2) (approximately 3 litres). Mobil PTX 75W-90 Install the plug (2). Care Ensure the clutches are opened, Point:...
Page 183 Point: no gears engaged, no torque. Run the engine for 2 minute at idle speed. Remove the plug (2). Care Level needs to be topped up Point: within a minute of the stopping engine and removing plug (2). Top up transmission oil until it reaches the level plug (2).
Page 184 Instructions FG04 Powertrain / G01 Transmission / Transmission / AA-RM-04G01-01-016 - Remove/install filter - Transmission fluid Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A04-04-008 Remove/install transmission floor panel AA-RM-04G01-01-014 Transmission oil drain and refill Remove filter - Transmission fluid 1.
Page 185 Care Ensure filter transmission fluid is clean and free from dirt and debris to avoid contamination. Point: 1. Install components in reverse order. 2. Check transmission for leaks. Torque settings FG04 Powertrain / G01 Transmission / Transmission / AA-RM-04G01-01-016 - Remove/install filter - Transmission fluid Description Dimension Value...
Page 186 Instructions FG03 Chassis / K01 Fuel System / Fuel Tank / AA-RM-03K01-01-001 - Remove/install fuel filter Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A02-03-004 Remove/install luggage bin - Rear AA-RM-05M01-01-001 Disconnect/connect battery ground line AA-RM-03B03-01-001 Remove/install wheels AA-RM-02A02-03-001 Remove/install wheel arch liner - Rear AA-RM-02A04-04-001 Remove/install floor panel - Engine/fuel tank AA-RM-02A04-04-005 Panel - Rear lower extension AA-RM-03L01-01-005 Drain/fill cooling system...
Page 187 13. Care Point: Up to MY14 AA-RM-02A02-02-005 Remove/install radiator grille 14. Care Point: From MY15 AA-RM-02A02-02-005 Remove/install radiator grille - MY15 15. Care Point: Up to MY14 AA-RM-02A05-01-003 Remove/install condenser 16. Care Point: From MY15 AA-RM-02A05-01-003 Remove/install condenser - MY15 17.
Page 188 Remove nuts (1). M6 8 Nm Detach harness carrier (2). Disconnect electrical connectors (3). Remove harness carrier with harness. Remove fuel feed line tank to engine bay (4). Detach purge line (5). Care Filter is on left hand access cover. Point: Remove bolts (6).
Page 189 Disconnect electrical connectors (3). Remove harness carrier with harness. Remove fuel feed line tank to engine bay (4). Detach purge line (5). Care Filter is on left hand access cover. Point: Remove bolts (6). M6 x 16 8 Nm Remove retaining ring (7). Remove access cover with fuel filter (8) partially.
Page 190 Remove access cover with fuel filter (8) partially. Disconnect electrical connectors (9). Detach fuel line (10). Remove access cover with fuel filter (8) completely. Install fuel filter 1. Renew access cover with fuel filter. 2. Renew sealing ring. 3. Install components in reverse order. Torque settings FG03 Chassis / K01 Fuel System / Fuel Tank / AA-RM-03K01-01-001 - Remove/install fuel filter Description...
Page 191 Instructions FG02 Body Systems / A03 Closures / Doors and Mirrors / AA-RM-02A03-03-003 - Remove/install cover door shut - Rear lower Care Risk of paint damage. Point: Remove cover door shut - Rear lower 1. Open door. 2. Use tape to prevent paint damage. 3.
Page 192 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Roof Panels Fenders Fuel Filler / AA-RM-02A04-03-007 - Remove/install bodyside lower - Rear Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install wheels AA-RM-02A02-03-001 Remove/install wheel arch liner - Rear AA-RM-02A03-03-003 Remove/install cover door shut - rear lower Care Risk of paint damage.
Page 193 1. Open door. 2. Use tape to prevent paint damage (arrows). 3. Prise out cover door shut (1). 4. Remove bolts (2). M6 x 20 8 Nm...
Page 194 4. Remove bolts (2). M6 x 20 8 Nm 5. Remove bolts (3). M6 x 16 8 Nm...
Page 195 5. Remove bolts (3). M6 x 16 8 Nm 6. Remove bolts (4). M6 x 16 8 Nm...
Page 196 6. Remove bolts (4). M6 x 16 8 Nm 7. Remove bodyside lower rear (arrows).
Page 197 7. Remove bodyside lower rear (arrows). Install bodyside lower - Rear 1. Install components in reverse order.
Page 198 Instructions FG02 Body Systems / A04 Panels Glazing Paint / Roof Panels Fenders Fuel Filler / AA-RM-02A04-03-010 - Remove/install panel - Side lower - Up to MY14 Preparation work AA-RM-02A03-03-003 Remove/install cover door shut - rear lower AA-RM-02A04-03-007 Remove/Install panel – bodyside rear lower. Remove panel - Side lower - Up to MY14 Care Risk of paint damage.
Page 199 2. Remove bolts (2). M10x20 5 Nm 3. Remove nuts (3). M6 6 Nm 4. Remove side lower panel (4). Install panel - Side lower - Up to MY14 1. Install components in reverse order. Torque settings FG02 Body Systems / A04 Panels Glazing Paint / Roof Panels Fenders Fuel Filler / AA-RM-02A04-03-010 - Remove/install panel - Side lower - Up to MY14 Description Dimension Value...
Page 200 Instructions FG02 Body Systems / A02 Exterior Trim Lighting Wipers / Finishers Badges Grilles Decals / AA-RM-02A02-02-005 - Remove/install radiator grille - Up to MY14 Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform. AA-RM-03B03-01-001 Remove/Install wheels. AA-RM-02A02-03-001 Remove/Install wheel arch liner – Rear. AA-RM-02A03-03-003 Remove/install cover door shut - rear lower AA-RM-02A04-03-007 Remove/Install panel –...
Page 201 Care Risk of paint damage. Point: 1. Remove screw (1). M6 x 16 5 Nm 2. Remove button head screw (2). M6 x 16 5 Nm 3. Remove screw (3). 2 Nm 4. Remove radiator grille (4). Install radiator grille - Up to MY14 1.
Page 202 Instructions FG04 Powertrain / F01 Power Unit / Power Unit / AA-RM-04F01-01-037 - Remove/Install engine intake sound generator Remove engine intake sound generator 1. Remove inlet manifold cover. 2. Detach hose (1). 3. Remove clamp (2). M6 5 Nm 4. Remove engine intake sound generator. Install engine intake sound generator 1.
Page 203 Description Dimension Value Clamp - ISG to Throttle 5 Nm...
Page 204: Engine Compartment Side Cover
Instructions FG02 Body Systems / A03 Closures / Engine Cover / AA-RM-02A03-04-005 - Remove/install engine compartment side cover Remove cover Care Apply tape in the following areas Point: (A) on point of bodyside rears, rear deck, and engine side covers in gas strut hinge area.
Page 205 Remove cover (1). Care Ensure header tank clamps do not Point: drop into the engine bay. Remove bolts with washers (2). M6 x 16 6 Nm Care Use 10mm flexi-head ratchet Point: spanner. Care Clamp is fitted between bracket Point: and nut.
Page 206 Care Ensure header tank clamps do not Point: drop into the engine bay. Remove bolts with washers (2). M6 x 16 6 Nm Care Use 10mm flexi-head ratchet Point: spanner. Care Clamp is fitted between bracket Point: and nut. Ensure this does not fall into the engine bay.
Page 207 during detachment and rotation. Protect the area sufficiently before carrying out this step. Move coolant reservoir (4) into raised position and turn 90°. Care Use second operater to hold Point: engine cover. Care Remove gas strut and lower ball Point: stud 10 Nm for side you want to remove.
Page 208 Description Dimension Value Bolt Reservoir coolant - Bracket M6 x 16 6 Nm Nut Reservoir coolant - Bracket 6 Nm Ball stud - Engine Cover 10 Nm Bolt Engine compartment side cover - Body M6 x 16 4 Nm Bolt Engine compartment side cover - Body M6 x 12 5 Nm Ball stud - Engine Cover...
Page 209 Instructions FG04 Powertrain / F01 Power Unit / Power Unit / AA-RM-04F01-01-026 - Remove/install spark plug Preparation work AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-02A03-04-005 Remove/install side cover engine compartment cover DANGER! Risk of death from high voltages in the ignition system! Electronic ignition systems operate within a hazardous power range both at the low voltage side (primary circuit) as well as on the high voltage side (secondary circuit).
Page 210 1. Detach crankcase ventilation hoses (1, A-B) from the oil tank. 2. Move crankcase breather (2) in direction (C). 3. Note overview of cylinder sequence 1 - 8.
Page 211 3. Note overview of cylinder sequence 1 - 8. Care Must remove bolts (4) for ignition Point: coils 4 and 8 before disconnect happens. Care To remove ignition coils (7) 4 and Point: 8, once bolt (4) is removed turn 180°...
Page 212 Care Must remove bolts (4) for ignition Point: coils 4 and 8 before disconnect happens. Care To remove ignition coils (7) 4 and Point: 8, once bolt (4) is removed turn 180° to disconnect electrical connectors (3). Care Remove ignition coils (7) 4 and 8 Point: first to allow better access to disconnect ignition coils (7) 3 and...
Page 213 Care Prevent debris from falling in whilst Point: selecting tools for spark plug removal. 6. Remove ignition coil (5). Care For spark plugs in position 1 Point: and 5 the following tools are required: bent handle flexi head 3/8" drive ratchet with 6”...
Page 214 Care Ensure AV mount is tightend using Point: the bottom hex head. 1. Replace ignition coil AV mount (8) 2. Check electrode distance (arrow) before you install the spark plugs (7). Care Check engine functions correctly Point: with no misfires before installing engine side covers.
Page 215 2. Check electrode distance (arrow) before you install the spark plugs (7). Care Check engine functions correctly Point: with no misfires before installing engine side covers. Care Please follow the sequence when Point: installing the ignition coil: 1. Ensure correct fittment of plug. 2.
Page 216: Mileage Dependent Tasks
MP4-12C Coupe Date of publication: 15.01.2014 Service sheet : Mileage Dependent Tasks Please refer to this mileage chart against vehicle odometer reading whilst carrying out service Customer: km / miles: Vehicle registration : VIN: Date: Colour: Service Time: Task specific...
Page 217 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 218 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 219 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for routing, leaks, and damage (bleed brakes if required) 7.5 Check/clean air ducts of brake system 8.0 - Remove all under floors - Ref.
Page 220 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 221 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 222 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 223 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Replace cabin filter - Ref. AA-RM-02A02-03-004 2.12 Bleed brake fluid system as required (while servicing) - Ref. AA-RM-03C01-01-005 2.13 Check/adjust fluid level of power steering - Ref.
Page 224 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Replace electronic parking brake pads (every 2 years) - Ref. AA-RM-03C02-01-001 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 225 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Replace wheel nut bolts 12.3 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed...
Page 226 Associated Documents Document Number Document Title Step Reference AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03C01-01-005 Fill/bleed fluid - Brake system 2.12 and 7.4 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.3 AA-RM-03C01-01-006...
Page 227 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 228 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 229 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 230 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 231 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 232 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 233 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Replace cabin filter - Ref. AA-RM-02A02-03-004 2.12 Bleed brake fluid system as required (while servicing) - Ref. AA-RM-03C01-01-005 2.13 Check/adjust fluid level of power steering - Ref.
Page 234 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Replace electronic parking brake pads (every 2 years) - Ref. AA-RM-03C02-01-001 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 235 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Replace wheel nut bolts 12.3 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed...
Page 236 Associated Documents Document Number Document Title Step Reference AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03C01-01-005 Fill/bleed fluid - Brake system 2.12 and 7.4 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform 7.0 and 12.3 AA-RM-03B03-01-001 Remove/install Wheel AA-RM-03C01-01-006...
Page 237 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 238 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 239 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for routing, leaks, and damage (bleed brakes if required) 7.5 Check/clean air ducts of brake system 8.0 - Remove all under floors - Ref.
Page 240 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 241 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 242 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 243 Interior function checks 3.0 - Carry out cluster checks Completed Comments Completed 3.1 Check battery condition 3.2 Check engine oil level - Ref. AA-RM-04F02-01-007 3.3 Check TPMS (Tyre Pressure Monitoring System) 3.4 Check indicator lamps and warning lamps 4.0 - Carry out IRIS checks Completed Comments Completed...
Page 244 9.0 - Remove rear wheel arch liners (carry out steps 9.2 to 9.8 while oil is draining) Completed Comments Completed Replace clutch oil and filter (Every 30,000km or 20,000 miles only) Replace fuel system filter (Every 90,000 km or 60,000 miles only) Replace cooling system fluid 9.1 Drain engine oil - Ref.
Page 245 Associated Documents Document Number Document Title Step Reference AA-RM-02A02-04-003 Adjust headlamp 2.10 and 2.11 AA-RM-02A02-03-004 Remove/install luggage bin - Rear Fill/bleed fluid - Steering system AA-RM-03D01-01-008 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs AA-RM-03C02-01-001 Remove/install pads - Parking brake...
Page 246 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 247 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 248 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for routing, leaks, and damage (bleed brakes if required) 7.5 Check/clean air ducts of brake system 8.0 - Remove all under floors - Ref.
Page 249 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 250 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 251 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 252 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Replace cabin filter - Ref. AA-RM-02A02-03-004 2.12 Bleed brake fluid system as required (while servicing) - Ref. AA-RM-03C01-01-005 2.13 Check/adjust fluid level of power steering - Ref.
Page 253 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Replace electronic parking brake pads (every 2 years) - Ref. AA-RM-03C02-01-001 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 254 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Replace wheel nut bolts 12.3 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed...
Page 255 Associated Documents Document Number Document Title Step Reference AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03C01-01-005 Fill/bleed fluid - Brake system 2.12 and 7.4 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform 7.0 and 12.3 AA-RM-03B03-01-001 Remove/install Wheel AA-RM-03C01-01-006...
Page 256 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 257 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 258 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 259 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 260 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 261 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 262 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Replace cabin filter - Ref. AA-RM-02A02-03-004 2.12 Bleed brake fluid system as required (while servicing) - Ref. AA-RM-03C01-01-005 2.13 Check/adjust fluid level of power steering - Ref.
Page 263 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Replace electronic parking brake pads (every 2 years) - Ref. AA-RM-03C02-01-001 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 264 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Replace wheel nut bolts 12.3 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed...
Page 265 Associated Documents Document Number Document Title Step Reference AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03C01-01-005 Fill/bleed fluid - Brake system 2.12 and 7.4 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.3 AA-RM-03C01-01-006...
Page 266 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 267 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 268 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for routing, leaks, and damage (bleed brakes if required) 7.5 Check/clean air ducts of brake system 8.0 - Remove all under floors - Ref.
Page 269 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 270 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 271 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 272 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Replace cabin filter - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 273 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Replace electronic parking brake pads (every 2 years) - Ref. AA-RM-03C02-01-001 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 274 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Replace wheel nut bolts 12.3 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed...
Page 275 Associated Documents Step Reference Document Number Document Title AA-RM-02A02-04-003 Adjust headlamp AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 Fill/bleed fluid - Steering system 2.13 AA-RM-03D01-01-008 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs AA-RM-03C02-01-001 Remove/install pads - Parking brake...
Page 276 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 277 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 278 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for routing, leaks, and damage (bleed brakes if required) 7.5 Check/clean air ducts of brake system 8.0 - Remove all under floors - Ref.
Page 279 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 280 Associated Documents Step Reference Document Number Document Title AA-RM-02A02-04-003 Adjust headlamp AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 Fill/bleed fluid - Steering system AA-RM-03D01-01-008 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs AA-RM-02A04-04-001 Remove/install floor panel - Engine/fuel tank...
Page 281 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 282 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Replace cabin filter - Ref. AA-RM-02A02-03-004 2.12 Bleed brake fluid system as required (while servicing) - Ref. AA-RM-03C01-01-005 2.13 Check/adjust fluid level of power steering - Ref.
Page 283 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Replace electronic parking brake pads (every 2 years) - Ref. AA-RM-03C02-01-001 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 284 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Replace wheel nut bolts 12.3 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed...
Page 285 Associated Documents Document Number Document Title Step Reference AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03C01-01-005 Fill/bleed fluid - Brake system 2.12 and 7.4 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.3 AA-RM-03C01-01-006...
Page 286 1.3 Inspect wheel rim condition 1.4 Check bodywork 1.5 Check McLaren Retailer Portal for any outstanding campaigns on vehicle Check paint and panels for defects - please mark the picture as following: ( D dent - S scratch - X damage ) Vehicle exterior/fluid and battery checks - (ensure battery charger and body protection are fitted) 2.0 - Two technicians will be required for steps 2.1 and 2.2...
Page 287 Completed Comments Completed 2.9 Check controls and adjusters in general (hinges, doors, luggage lid and engine cover) 2.10 Check battery connections and charge (physical check) - Ref. AA-RM-02A02-03-004 2.11 Check cabin filter (replace as required) - Ref. AA-RM-02A02-03-004 2.12 Check/adjust fluid level of brake system 2.13 Check/adjust fluid level of power steering - Ref.
Page 288 7.0 - Remove wheels - Ref. AA-RM-03B03-01-001 Completed Comments Completed 7.1 Check brake pads (replace if necessary) 7.2 Check condition of brake discs (weigh all of them if CCM) - Ref. AA-RM-03C01-01-006 7.3 Check EPB (Electronic Parking Brake) pads (replace if required) 7.4 Check brake system for leaks/damage (bleed as required) - Ref.
Page 289 Underside of vehicle 12.0 - Install all under floors - Ref. AA-RM-02A04-04-001/002/003/005/006/008 Completed Comments Completed 12.1 Check tyre orientation, damage, and crack formations 12.2 Install wheels - Ref. AA-RM-03B03-01-001 13.0 - Lower vehicle to ground Completed Comments Completed 13.1 Check wheel bolt torque values (130 Nm) 13.2 Replace engine ISG (Intake Sound Generator) - Ref.
Page 290 Associated Documents Document Number Document Title Step Reference Adjust headlamp AA-RM-02A02-04-003 AA-RM-02A02-03-004 Remove/install luggage bin - Rear 2.10 and 2.11 AA-RM-03D01-01-008 Fill/bleed fluid - Steering system 2.13 AA-RM-02A04-04-007 Secure/lift vehicle on lifting platform AA-RM-03B03-01-001 Remove/install Wheel 7.0 and 12.2 AA-RM-03C01-01-006 Cleaning/checking CCM brake discs 8.0 and 12.0 AA-RM-02A04-04-001...
Page 291 MP4-12C Coupe Date of publication: 15.01.2014 Track Day Event Pre/Post Checks All checks to be carried out to the vehicle before/after a track day event Customer : km / miles : Vehicle registration : VIN : Date : Colour : Service Time : 1.25 units (Fe discs) - 2.50 units (CCM discs)
Page 292 Final operations 9.0 - Carry out documents/safety devices checks Completed Rectified Completed 9.1 Check for wheel locking key 9.2 Check for emergency fuel funnel 9.3 Install/Remove towing eye - Install (pre)/Remove (post) 9.4 Check for fire extingusher (option) 9.5 Check for first aid kit (option) 10.0 - Carry out final checks Completed Rectified...

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Summary of Contents for McLaren MP4-12C

Page 2: Table Of Contents

Page 5: Adjust Headlamp

Page 6: Luggage Bin

Page 10: Engine Oil Level

Page 14: Lift Vehicle

Page 204: Engine Compartment Side Cover

Page 216: Mileage Dependent Tasks

Table of Contents