SECOP 101N08 Series Operating Instructions Manual
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SECOP 101N08 Series Operating Instructions Manual

Controller for bd compressors
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WE HAVE MORE THAN 30
YEARS OF EXPERIENCE,
DEVELOPING DIRECT
CURRENT COMPRESSORS
AND HELPING CUSTOMERS
BENEFIT FROM THE
OPPORTUNITIES OF
MOBILE REFRIGERATION
TECHNOLOGY.
CONTROLLER FOR
BD COMPRESSORS
OPERATING INSTRUCTIONS
101N08xx Series, 12-24 V DC
www.secop.com
WITH A DEEP INSIGHT OF
THE USAGE ACROSS VARIOUS
Applications WE HAVE
EARNED A POSITION AS
MARKET LEADER, WORKING
WITH OEM-CUSTOMERS .
4
TOOL COOL
Flexible control settings
SETTING THE STANDARD

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Summary of Contents for SECOP 101N08 Series

  • Page 1 EARNED A POSITION AS AND HELPING CUSTOMERS MARKET LEADER, WORKING BENEFIT FROM THE WITH OEM-CUSTOMERS . OPPORTUNITIES OF MOBILE REFRIGERATION TECHNOLOGY. CONTROLLER FOR BD COMPRESSORS OPERATING INSTRUCTIONS 101N08xx Series, 12-24 V DC TOOL COOL Flexible control settings www.secop.com SETTING THE STANDARD...

  • Page 2: Table Of Contents

    Operating Instructions TABLE OF CONTENTS 1. Introduction ....................3 1.1 Applications ....................3 1.2 Capability ....................3 1.3 Functions ....................3 1.4 Programming Interface ................3 2. Installation ....................4 2.1 Checklist ....................4 2.2 Connect Cables ..................5 2.3 Install and Configure Software ...............11 3. TOOL4COOL Software Interface .

  • Page 3: Introduction

    Operating Instructions INTRODUCTION 1.1 The Secop BD compressors with 101N08xx Series 12-24V DC are designed for use in: • Comfort cooling in parking anti-idle applications Applications • Spot and comfort cooling in buses, golf carts, smaller boats, forklifts, campers etc •...

  • Page 4: Installation

    USB power supply • Gateway • USB power supply • Bluetooth connection cable ® (must be ordered separately) Secop One Wire/LIN gateway with connection cables • Gateway • One Wire/LIN gateway communication cable • USB 2.0 A/B cable Ordering: See section 5.0...

  • Page 5: Connect Cables

    6. Condenser fan 7. Mechanical thermostat 8. NTC temperature sensor (electrical thermostat), alternative: mechanical thermostat 9. NTC auxiliary temperature sensor 10. Compressor(s) 11. Secop One Wire/LIN gateway communication interface 12. Modbus-compatible device 13. Secop Bluetooth gateway communication interface ® See Intructions DES.I.100.H_.02 for details.
  • Page 6 Operating Instructions 2.2.1 Single compressor configuration, 12 V DC or 24 V DC, connect cables as shown: With Display Module With One Wire Gateway...
  • Page 7 Operating Instructions With Bluetooth Gateway ® Wiring diagram...
  • Page 8 Operating Instructions 2.2.2 Twin compressor configuration, 12 V DC or 24 V DC, connect cables as shown: With Display Module With One Wire Gateway...
  • Page 9 Operating Instructions With Bluetooth Gateway ® Wiring diagram...
  • Page 10 Operating Instructions 2.2.3 Connection between PC, one-wire gateway, and application module Connect cables as shown:...

  • Page 11: Install And Configure Software

    Operating Instructions 2.3.1 Install Software 2.3 Install and Configure 1. Check that you have the latest update of .NET Framework from www.windowsupdate.com. Software 2. Insert the Tool4Cool installation CD. ® This view will appear:...
  • Page 12 Operating Instructions 3. Double-click Tool4Cool Software Installation. Run the file setup.exe. Then follow the ® instructions in the Setup Wizard. For detailed instructions please refer to Tool4Cool LabEdition Operating Instructions. ® This manual is supplied with the Tool4Cool software. ®...
  • Page 13 Operating Instructions 2.3.2 Install Product Key 1. Start Tool4Cool LabEditon by double clicking on the icon on the desktop: ® 2. Select Help in the menu bar. 3. Select Product Keys from the drop-down menu: 4. This dialog box will open: In the Add Product Key field, type the Product Key shown in Section 2.1: Checklist.
  • Page 14 Operating Instructions 2.3.3 Connect to Network Through One-Wire Gateway 1. Select File in the menu bar. 2. Select Connect Network in the drop-down menu: 3. This dialog box will open:...
  • Page 15 Operating Instructions In the Connect using field, select the COM port to which the gateway is connected. Fill in Description (optional). Press OK. Wait a short time. The LEDs on the gateway will flicker, then a red arrow will appear in front of the description (COM1).
  • Page 16 Please choose the operating system installed on your computer. 1. Attach or turn on the Bluetooth radio adapter (transceiver) for your Windows XP computer. ® 2. Turn on the Secop Bluetooth gateway by pressing briefly on the push button. ® The LED will blink green.
  • Page 17 5. On the Devices tab, click Add. 6. Select the My device is set up and ready to be found check box, and then click Next. 7. Click the Secop Bluetooth gateway shown in the dialog, and then click Next.
  • Page 18 Operating Instructions 8. Click Use the passkey found in the documentation, and then type the passkey: 1234. 9. Note the outgoing COM port, in this example COM 13. Then click Finish to complete pairing. 10. The COM port can also be viewed in the COM ports tab of the Bluetooth devices dialog ®...
  • Page 19 If one stage of the pairing fails, turn the gateway on again, and try again. 3. Add a Bluetooth device from Control Panel/Hardware and Sound. ® This shall search and display nearby Bluetooth devices: ® 4. Select the Secop device, then click Next.
  • Page 20 Operating Instructions 5. Enter the passkey 1234 as shown, then select Next. 6. Select Close to complete the pairing.
  • Page 21 Operating Instructions Now look at the Control Panel\Hardware and Sound\Devices and Printers, to confirm the Secop device is visible: 7. Select the Secop device, then select Properties as shown here:...
  • Page 22 Operating Instructions 8. Under the Services tab, make a note of the COM port to which the gateway is paired. In this example it is COM13: Alternatively, the COM port can be viewed in the Hardware tab of the Bluetooth devices dialog.
  • Page 23 Operating Instructions To connect to the Bluetooth Gateway after it is paired, follow the below steps: ® 1. Start Tool4Cool ® 2. Select File in the menu bar. 3. Select Connect Network in the drop-down menu: 4. This dialog box will open:...
  • Page 24 Operating Instructions In the Connect using field, select the COM port to which the gateway is connected. 2.3.4 Note!: This is the COM port you noted down in section Fill in Description (optional). 5. Click the Configure button: 6. The Configure Network dialog box will appear. 7.
  • Page 25 Operating Instructions Then click OK to return to the Connect Network dialog. 8. Check the gateway is turned on. In the Connect Network dialog, click OK. Wait a short time. A red arrow will appear in front of the description (COM13). The controller is now accessible via Tool4Cool ®...
  • Page 26 Operating Instructions 2.3.5 Ready to Operate Click the red arrows to view the controller and its parameter groups: Click a parameter group name to view details to the right of the screen:...

  • Page 27: User Interface

    Operating Instructions TOOL4COOL SOFTWARE ® INTERFACE The controller can be programmed and optimized from a PC using the Tool4Cool software ® 3.1 An example of the Tool4Cool user interface showing the main parameter groups of the BD Con- ® User Interface troller 101N08xx Series 12-24 V DC is shown below.

  • Page 28: Parameters

    Operating Instructions PARAMETERS The user can change settings and observe real-time measurements in the following parameters. The table in 4.1 Parameter Overview is intended for easy reference. For more detail, please refer to 4.2 Description of Parameters. 4.1 Parameter Overview Parameter Parameter text Description Default...
  • Page 29 Operating Instructions Parameter Parameter text Description Default Step Unit Type Group value value size Main functions Compressor 2 Reset power con- Resets cumulative power consumption 0 = OFF Setting sumption of Compressor 2 to zero 1 = ON Total power con- Cumulative power consumption of Measure- 65535...
  • Page 30 Operating Instructions Parameter Parameter text Description Default Step Unit Type Group value value size Compressor 2 Compressor speed and therefore Requested speed 4000 2500 4000 Setting capacity definition Time to start after compressor is Start delay Setting switched ON Optional start-up speed lower than Start Speed Requested speed, during the period 2500...
  • Page 31 Operating Instructions Parameter Parameter Description Default Step Unit Type Group text value value size Thermostat 0 (Me- Thermostat Detect mechanical or NTC sensor ther- 2 (Auto) chani- 2 (Auto) Setting type mostat cal) Cutout tem- Compressor cuts out below cut-out tem- ˚C Setting perature...
  • Page 32 Measurement Product information application module The user’s own identification Unit name for the unit can be entered characters here (optional) Product code Secop product code number Measurement (Code number) Application module software Firmware version Measurement version Unit ID Secop unit ID...
  • Page 33 Product information compressor module 1 The user’s own identification Unit name for the unit can be entered here (optional) Product code Secop product code number Measurement Compressor module software Firmware Measurement version Production Date Secop production date Measurement...
  • Page 34 Operating Instructions Parameter Parameter Description Default Step Unit Type Group value value size Custom registers Custom-designed in- Register 1 65535 65535 Setting terface parameter Custom-designed in- Register 2 65535 65535 Setting terface parameter Custom-designed in- Register 3 65535 65535 Setting terface parameter Custom-designed in- Register 4...
  • Page 35 Operating Instructions Parameter Parameter Description Default Step Unit Type Group value value size Logs on application Event log Measurement Clear event log Setting 0 = OFF 1 = ON Error log Measurement Clear error log Setting Logs on Compressor 1 Event log Measurement Clear event log...

  • Page 36: Description Of Parameters

    Operating Instructions 4.2 4.2.1 Main Functions Description of Main switch Parameters In order to start and stop the compressor the Main Switch can be set to On or OFF . OEMs making an interface with custom design electronics via Modbus must be able to control the CCU ON / OFF via the Main Switch.
  • Page 37 Operating Instructions For normal operation: Battery Protection Max limit Cut-in level Cut-out level Critical stop Cut-out delay Restart delay Comp. state message Alarm state (Voltage failure) Cond. & evap. fan For initial startup after power ON, extra protection has been provided by allowing cut in only when the voltage exceeds cut out + 1 V DC : Battery Protection first start after power supplied...
  • Page 38 Operating Instructions Measurements: Name Description Step Unit Cut-in level Calculated value. Cutin = Cutout + Diff. Volt Supply voltage Real-time - voltage measured on + & - terminals Volt 4.2.3 Compressor The speed and thereby the capacity of the compressor is set using the Requested speed param- eter.
  • Page 39 Operating Instructions 4.2.4 Condenser fan The speed of the condenser fan can be controlled in order to save energy, reduce noise and opti- mize the fan operation. The fan is synchronized with the compressor operation. Start and stop delays can be set up as a function of the state of the parameter Thermostat. Furthermore, the fan can be set to run continuously (forced ON operation).
  • Page 40 Operating Instructions 4.2.6 Thermostat Thermostat type Two types of thermostat can be utilized for temperature control. Electronic thermostat (NTC sensor) The electronic thermostat provides active temperature control. Disconnected sensor error alarm (NTC sensor failure) is sent when the measured temperature is ›...
  • Page 41 Operating Instructions 4.2.7 ECO function Operation in ECO mode reduces energy consumption and noise by controlling compressor speed as a function of temperature. ECO mode can be selected only when using an NTC temperature sensor. It is only possible to select ECO mode when running a single configuration or a twin configuration with Synchronic mode turned ON.
  • Page 42 Operating Instructions 4.2.8 Twin function When operating in twin configuration, the thermostat cut-in and cut-out settings for each of the two compressors can be established independently. In Synchronic mode only one set point is valid for both compressors. Twin Configuration Cut in 2 Cut in Cut out 2...
  • Page 43 ProdText (Text that appears on the label) 4.2.12 Customer register The customer register enables the user to set and change values in custom-designed interface modules. These parameters are visible even when in protected mode. Contact Secop for further information. Settings: Name Default Max value...
  • Page 44 Operating Instructions 4.2.13 Actual error The alarm function notifies the user when an error arises in the system, and implements mea- sures which prevent damage to the refrigeration system. When an error occurs it is indicated at the PC in the software tool interface. This parameter is on view in all parameter groups.
  • Page 45 Operating Instructions PCB Hotspot Protection 100°C 90°C Hotspot temp. 60-120 sec (Restart delay) Comp. state Alarm state (Thermal failure) Electronic unit under-temperature protection The protection system ensures that the compressors, including the magnets in the motor, are not damaged by excessively low temperatures. Electronic Unit Under-Temperature Protection -5°C -10°C...

  • Page 46: Error And Event Logs

    Operating Instructions 4.3 4.3.1 Error log Error and Event Logs The error log records the following data for each error arising: • Time of occurrence related to compressor power up, with 1 sec as sample time • The sequence of occurrence • Number of occurrence (when no value is related to the parameter) •...

  • Page 47: Ordering

    Temperature sensor, 1000 mm, spade connectors 105N9614 accessories Temperature sensor, 1500 mm, spade connectors 105N9616 accessories Secop One Wire/LIN gateway with cables & driver 105N9501 accessories One Wire/LIN gateway communication cable 105N9524 accessories (101N8xxx series) Secop Bluetooth gateway with power supply...
  • Page 48 · Mads-Clausen-Str. 7 · 24939 Flensburg · Germany · Tel: +49 461 4941 0 · www.secop.com Secop can accept no responsibility for possible errors in catalogues, brochures and other printed material. Secop reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.

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